A laser is configured to emit light along a substrate-parallel plane along a first surface of the laser. An etched facet is on an emitting end of a lasing cavity and an etched mirror is on another end of the lasing cavity. An etched shaping mirror redirects light received from the etched facet in a direction normal to the substrate-parallel plane. A slider comprises an optical input coupler configured to couple the light from the laser into a waveguide of the slider. At least one protrusion is disposed on the laser and at least one recession is disposed on the slider, the at least one protrusion and the at least one recession configured to align the laser with the slider to allow the light to be coupled into the optical input coupler.

According to one embodiment, a suspension assembly includes a support plate and a lift tab extending in a first direction. The lift tab has an arc-shaped cross section, and includes an arc-shaped outer circumferential surface, an arc-shaped inner circumferential surface, a first upper end surface located between one arc ends of the outer and inner circumferential surfaces, and a second upper end surface located between other arc ends of the outer and inner circumferential surfaces of the inner circumferential surface, and a first angle made between the outer circumferential surface and the first upper end surface is less than a second angle made between the inner circumferential surface and the first upper end surface.

A magnetic device including: a magnetic reader; a magnetic writer; and a variable overcoat, the variable overcoat positioned over at least the magnetic reader and writer, the variable overcoat having an overcoat layer, the overcoat layer having a substantially constant thickness and material; and at least one disparate overcoat portion, the disparate overcoat portion having a different thickness, a different material, or both, than the overcoat layer.

A head includes a head body having a medium facing surface, and a protective film covering the medium facing surface. The head body includes a main pole, a waveguide, a plasmon generator, and a main light-blocking section. The waveguide has an entrance end face and an exit end face. The plasmon generator has a near-field light generating surface. The medium facing surface includes a first region including neither of the exit end face and the near-field light generating surface, and a second region including the exit end face and the near-field light generating surface. The protective film includes a first portion covering the first region, and a second portion covering the second region. The main light-blocking section is located to intersect an imaginary straight line connecting the entrance end face and the first region.

A tape head including a body with a tape-bearing surface configured to contact a magnetic tape, at least one transducer that is a read or write element, configured so the tape head may read from or write to the tape, in operation; and a monobloc closure with a structured cross-sectional profile, so as to exhibit: contact part, fixed on a side of the body which adjoins the tape-bearing surface at an edge thereof, the contact part having a top surface level with the tape-bearing surface; and connecting part integral with the contact part, the connecting part having a top surface recessed from the contact part's top surface, perpendicularly to a contact plane defined by said tape-bearing surface, so the connecting part's top surface does not contact the tape, in operation; and a broken line of mechanical weakness that extends at an end of said third surface.

A tape head is provided for reading and/or writing to a magnetic tape. The tape head including a step-like cross-sectional profile, so as to exhibit a riser between two treads, the latter respectively formed by a tape-bearing surface and a recessed surface, wherein: the tape-bearing surface is essentially flat and configured to contact a magnetic tape, and comprises at least one transducer, the latter being a read or a write element, configured to read or write to the magnetic tape, respectively; and the recessed surface is recessed from the tape-bearing surface by a distance h corresponding to a height of the riser, a width w of the recessed surface along a direction parallel to a longitudinal direction z of circulation of the tape being such that a ratio h/w is at least of 0.01. Related tape head apparatuses for recording or reproducing multi-track tapes are also provided.

A process for manufacturing a magnetic tape head module involves depositing over a wafer substrate electrical traces from respective electrical lapping guides (ELGs) to an area at an end of a tape head module also formed over the substrate, fabricating a closure adjacent to the tape head module where the closure terminates outside of the area at the end of the tape head module, and electrically connecting the electrical traces to an external circuit using a wire-bonding procedure, thereby electrically connecting each ELG to the external circuit. A plurality of electrical connection pads may be deposited at the area at the end of the tape head module, and each electrical trace electrically connected to one of the pads, where electrically connecting the traces to the external circuit includes wire-bonding the pads to the circuit.

A slider comprises an air bearing surface having a leading edge at a first end of the air bearing surface; a trailing edge at a second end of the air bearing surface, wherein the first end is opposite to the second end; a first region adjacent to the trailing edge, wherein the first region comprises one or more transducer elements; and a second region adjacent to the first region and the leading edge. The air bearing surface has a protective overcoat layer as an outermost layer, wherein the protective overcoat layer extends across the entire air bearing surface. The air bearing surface comprises a lapped surface and a plurality of milled surfaces, wherein a surface potential difference between the lapped surface and a milled surface is 0+/−50 milliVolts or less as measured according to Kelvin Probe Force Microscopy (KPFM).

The present disclosure includes methods and systems that include multiple lapping stages having at least one lapping stage that laps while a heat source is applied to cause expansion during lapping and at least one subsequent lapping stage that laps while the heat source is reduced (e.g., turned off).

The present disclosure relates to kiss lapping sliders after patterning an air bearing surface pattern, followed by applying a protective overcoat to the air bearing surface. The present disclosure also involves related sliders.