A magnetic head, according to one embodiment, includes a rowbar substrate having a tape support surface and a gap surface at a substrate edge. A closure is positioned opposite the gap surface of the rowbar substrate, the closure forming a portion of the tape support surface. A recessed gap region is interposed between the gap surface of the rowbar substrate and the closure, the recessed gap region having a recessed gap profile that extends between the gap surface of the rowbar substrate and the closure, the recessed gap region having a transducer row with at least one magnetic sensor on the gap surface of the rowbar substrate. An insulation layer is positioned over the recessed gap profile of the recessed gap region.

An apparatus according to one embodiment includes a magnetic read transducer comprised of a sensing portion and proximate magnetic shields, and a wear-resistant in-situ film on a media-facing side of the read transducer. The in-situ film is comprised of material derived from a flexible medium. The in-situ film is primarily above the read transducer.

A method according to one embodiment includes forming a wear-resistant in-situ film on a magnetic read transducer having a sensor with magnetic shields. The in-situ film including material derived from a flexible medium. The material is formed on the transducer by passing the flexible medium over the transducer at an elevated temperature.

A dual perpendicular magnetic recording writer is disclosed wherein the better of two writers on a slider is determined by performance testing, and is then integrated into a head gimbal assembly. Main pole layers in the two writers are separated by a cross-track width <10 microns to minimize read-write offset. Each of the driving coil (DC) and bucking coil (BC) have two outer portions forming a U shape with a front side, and each have a center portion connected to the front side proximate to an air bearing surface and a backend contacting an interconnect. A write current passes from a BC outer portion below the main pole in the selected writer through the BC center portion to the interconnect, and then through the DC center portion to a DC outer portion above the main pole in the selected writer. Area density capability mean and sigma are improved.

A method of forming a read head. The method includes forming first and second read sensors. A first read measurement is performed on a storage medium using the first read sensor. A second read measurement is performed on the storage medium using the second read sensor. Based on a comparison of the first and second read measurements to a predetermined quantity, either the first read sensor or the second read sensor is selected to be operational in a data storage device.

A dual perpendicular magnetic recording writer is disclosed wherein the better of two writers on a slider is determined by performance testing, and is then integrated into a head gimbal assembly. Main pole layers in the two writers are separated by a cross-track width<10 microns to minimize read-write offset. Each of the driving coil (DC) and bucking coil (BC) have two outer portions forming a U shape with a front side, and each have a center portion connected to the front side proximate to an air bearing surface and a backend contacting an interconnect. A write current passes from a BC outer portion below the main pole in the selected writer through the BC center portion to the interconnect, and then through the DC center portion to a DC outer portion above the main pole in the selected writer. Area density capability mean and sigma are improved.

A magnetic head, according to one embodiment, includes a rowbar substrate having a tape support surface and a gap surface at a substrate edge. A closure is positioned opposite the gap surface of the rowbar substrate, the closure forming a portion of the tape support surface. A recessed gap region is interposed between the gap surface of the rowbar substrate and the closure, the recessed gap region having a recessed gap profile that extends between the gap surface of the rowbar substrate and the closure, the recessed gap region having a transducer row with at least one magnetic sensor on the gap surface of the rowbar substrate. An insulation layer is positioned over the recessed gap profile of the recessed gap region.

A method of making a magnetic head, according to one embodiment, includes supplying a magnetic recording head having a gap disposed between a rowbar substrate and a closure, said rowbar substrate and closure having a tape support surface, recessing the gap below the level of the tape support surface, sputter cleaning the head, and depositing an insulation layer on the tape support surface and the recessed gap. In addition, about an entire upper surface of the insulation layer above the gap is recessed from the tape support surface.

A method according to one embodiment includes forming a wear-resistant in-situ film on a magnetic read transducer having a sensor with magnetic shields. The in-situ film including material derived from a flexible medium. The material is formed on the transducer by passing the flexible medium over the transducer at an elevated temperature.

An apparatus according to one embodiment includes a magnetic read transducer comprised of a sensing portion and proximate magnetic shields, and a wear-resistant in-situ film on a media-facing side of the read transducer. The in-situ film is comprised of material derived from a flexible medium. The in-situ film is primarily above the read transducer.