This disclosure describes nuclear fuel salts usable in certain molten salt reactor designs and related systems and methods. Binary, ternary and quaternary chloride fuel salts of uranium, as well as other fissionable elements, are described. In addition, fuel salts of UCl.sub.xF.sub.y are disclosed as well as bromide fuel salts. This disclosure also presents methods and systems for manufacturing such fuel salts, for creating salts that reduce corrosion of the reactor components and for creating fuel salts that are not suitable for weapons applications.

This disclosure describes nuclear fuel salts usable in certain molten salt reactor designs and related systems and methods. Binary, ternary and quaternary chloride fuel salts of uranium, as well as other fissionable elements, are described. In addition, fuel salts of UCl.sub.xF.sub.y are disclosed as well as bromide fuel salts. This disclosure also presents methods and systems for manufacturing such fuel salts, for creating salts that reduce corrosion of the reactor components and for creating fuel salts that are not suitable for weapons applications.

Disclosed embodiments include nuclear fission reactors, nuclear fission fuel pins, methods of operating a nuclear fission reactor, methods of fueling a nuclear fission reactor, and methods of fabricating a nuclear fission fuel pin.

Disclosed embodiments include nuclear fission reactors, nuclear fission fuel pins, methods of operating a nuclear fission reactor, methods of fueling a nuclear fission reactor, and methods of fabricating a nuclear fission fuel pin.

Fuel rod designs and techniques are provided to encapsulate nuclear fuel pellets in nuclear fuel rods. The tubular cladding in the disclosed fuel rods includes silicon carbide and a metal filler structure formed of a metal that becomes molten during a nuclear reaction of the nuclear fuel pellets and located inside the tubular cladding to include a metal tube that fills in a gap between the nuclear fuel pellets and an interior side wall of the tubular cladding and structured to include a closed metal end cap at one end of the nuclear fuel pellets to leave a space between one end of the interior of the tubular cladding and the closed metal end cap of the metal filler structure as a reservoir.

Fuel rod designs and techniques are provided to encapsulate nuclear fuel pellets in nuclear fuel rods. The tubular cladding in the disclosed fuel rods includes silicon carbide and a metal filler structure formed of a metal that becomes molten during a nuclear reaction of the nuclear fuel pellets and located inside the tubular cladding to include a metal tube that fills in a gap between the nuclear fuel pellets and an interior side wall of the tubular cladding and structured to include a closed metal end cap at one end of the nuclear fuel pellets to leave a space between one end of the interior of the tubular cladding and the closed metal end cap of the metal filler structure as a reservoir.

A reflector assembly for a molten chloride fast reactor (MCFR) includes a support structure with a substantially cylindrical base plate, a substantially cylindrical top plate, and a plurality of circumferentially spaced ribs extending between the base plate and the top plate. The support structure is configured to encapsulate a reactor core for containing nuclear fuel. The MCFR also includes a plurality of tube members disposed within the support structure and extending axially between the top plate and the bottom plate. The plurality of tube members are configured to hold at least one reflector material to reflect fission born neutrons back to a center of the reactor core.

A reflector assembly for a molten chloride fast reactor (MCFR) includes a support structure with a substantially cylindrical base plate, a substantially cylindrical top plate, and a plurality of circumferentially spaced ribs extending between the base plate and the top plate. The support structure is configured to encapsulate a reactor core for containing nuclear fuel. The MCFR also includes a plurality of tube members disposed within the support structure and extending axially between the top plate and the bottom plate. The plurality of tube members are configured to hold at least one reflector material to reflect fission born neutrons back to a center of the reactor core.

A reflector assembly for a molten chloride fast reactor (MCFR) includes a support structure with a substantially cylindrical base plate, a substantially cylindrical top plate, and a plurality of circumferentially spaced ribs extending between the base plate and the top plate. The support structure is configured to encapsulate a reactor core for containing nuclear fuel. The MCFR also includes a plurality of tube members disposed within the support structure and extending axially between the top plate and the bottom plate. The plurality of tube members are configured to hold at least one reflector material to reflect fission born neutrons back to a center of the reactor core.

A method of forming a water resistant boundary on a fissile material for use in a water cooled nuclear reactor is described. The method comprises mixing a powdered fissile material selected from the group consisting of UN and U.sub.3Si.sub.2 with an additive selected from oxidation resistant materials having a melting or softening point lower than the sintering temperature of the fissile material, pressing the mixed fissile and additive materials into a pellet, sintering the pellet to a temperature greater than the melting point of the additive. Alternatively, if the melting point of the oxidation resistant particles is greater than the sintering temperature of UN or U.sub.3Si.sub.2, then the oxidation resistant particles can have a particle size distribution less than that of the UN or U.sub.3Si.sub.2.