A variable diameter fuel rod of a nuclear reactor assembly is disclosed. The variable diameter fuel rod includes an elongated cladding tube configured to house a plurality of fuel pellets including a fissile material arranged in a fuel stack orientation. The elongated cladding tube includes first and second axial reflector regions and a middle axial region therebetween. The middle axial region comprises an outer diameter defined as d.sub.1. The first and second axial reflector regions include an outer cladding diameter defined as d.sub.2 and d.sub.3, respectively. The variable diameter fuel rod further includes a transitional region between the diameter d.sub.1 of the middle axial region and the diameter d.sub.2 of the axial reflector region. The diameter d.sub.2 of the axial reflector region is greater than the diameter d.sub.1 of the middle axial region.

A modular, nuclear waste conversion reactor that continuously produces usable energy while converting U-238 and/or other fertile waste materials to fissionable nuclides. The reactor has a highly uniform, self-controlled, core (2) with a decades-long life and does not require reactivity control mechanisms within the boundary of the active core during operation to retain adequate safety. The exemplary embodiment employs high-temperature helium coolant, a dual-segment (22) initial annular critical core, carbide fuel, a fission product gas collection system, ceramic cladding and structural internals to create a modular reactor design that economically produces energy over multiple generations of reactor cores with only minimum addition of fertile material from one generation to the next.

Illustrative embodiments provide a nuclear fission reactor, that includes a reactor vessel, a nuclear fission fuel element capable of generating a gaseous fission product, a valve body defining a plenum for receiving the gaseous fission product, and a valve in operative communication with the plenum for controllably venting the gaseous fission product from the plenum.

A fuel assembly for use in a nuclear reactor comprising a fuel bundle, a plenum header connection positioned on the fuel bundle, a mast extending from the fuel bundle, and a common fission gas plenum extending from the mast is disclosed. The reactor includes a vessel and coolant situated within the vessel. The fuel bundle comprises a plurality of fuel elements including nuclear fuel material positioned therein. The plenum header connection comprises a plurality of passageways defined therein that are in fluid communication with the nuclear fuel material. The elongate mast comprises an internal passage connecting the common fission gas plenum to the plurality of passageways of the plenum header connection such that the common fission gas plenum is configured to receive an amount of fission gas generated by the nuclear fuel material during operation. The common fission gas plenum is positioned in an otherwise unused portion of the vessel.

Insulated fuel assembly core with axially arranged fuel monoliths including channels and having a composition including a fissionable fuel component, exhaust support plate, exhaust shield assembly, and insulation layer. Fuel monoliths have an eccentric cylinder shape or a right circular cylinder shape with side surface keyway. The eccentric shape and/or a keyway (with associated alignment rod) provide alignment. Channels in the exhaust support plate are oriented so propellant gas flowing from the fuel monoliths through the exhaust support plate does not impinge the exhaust shield assembly. Insulated fuel assembly cores are manufactured by forming a tensioned fuel monolith stack mandrel assembly using mandrel spacers and internal tensioning components and mandrel winding an insulation layer on an outer surface of the tensioned fuel monolith stack mandrel assembly. Insulated fuel assembly cores can be incorporated into fuel assemblies of nuclear propulsion fission reactor structures, for example, a nuclear thermal propulsion engine.

A modular, nuclear waste conversion reactor that continuously produces usable energy while converting U-238 and/or other fertile waste materials to fissionable nuclides. The reactor has a highly uniform, self-controlled, core (2) with a decades-long life and does not require reactivity control mechanisms within the boundary of the active core during operation to retain adequate safety. The exemplary embodiment employs high-temperature helium coolant, a dual-segment (22) initial annular critical core, carbide fuel, a fission product gas collection system, ceramic cladding and structural internals to create a modular reactor design that economically produces energy over multiple generations of reactor cores with only minimum addition of fertile material from one generation to the next.

A variable diameter fuel rod of a nuclear reactor assembly is disclosed. The variable diameter fuel rod includes an elongated cladding tube configured to house a plurality of fuel pellets including a fissile material arranged in a fuel stack orientation. The elongated cladding tube includes first and second axial reflector regions and a middle axial region therebetween. The middle axial region comprises an outer diameter defined as d.sub.1. The first and second axial reflector regions include an outer cladding diameter defined as d.sub.2 and d.sub.3, respectively. The variable diameter fuel rod further includes a transitional region between the diameter d.sub.1 of the middle axial region and the diameter d.sub.2 of the axial reflector region. The diameter d.sub.2 of the axial reflector region is greater than the diameter d.sub.1 of the middle axial region.