Cable foil tape having random or pseudo-random patterns or long pattern lengths of discontinuous metallic shapes and a method for manufacturing such patterned foil tape are provided. In some embodiments, a laser ablation system is used to selectively remove regions or paths in a metallic layer of a foil tape to produce random distributions of randomized shapes, or pseudo-random patterns or long pattern lengths of discontinuous shapes in the metal layer. In some embodiments, the foil tape is double-sided, having a metallic layer on each side of the foil tape, and the laser ablation system is capable of ablating nonconductive pathways into the metallic layer on both sides of the foil tape.

Cable foil tape having random or pseudo-random patterns or long pattern lengths of discontinuous metallic shapes and a method for manufacturing such patterned foil tape are provided. In some embodiments, a laser ablation system is used to selectively remove regions or paths in a metallic layer of a foil tape to produce random distributions of randomized shapes, or pseudo-random patterns or long pattern lengths of discontinuous shapes in the metal layer. In some embodiments, the foil tape is double-sided, having a metallic layer on each side of the foil tape, and the laser ablation system is capable of ablating nonconductive pathways into the metallic layer on both sides of the foil tape.

A manufacturing method of a screening tape for using in an unshielded signal transmission cable without a drain wire for transmitting analog or digital signals comprises the following steps: providing an insulating substrate having a continuous flat surface; providing a continuous conductive layer; providing an adhesion layer in a discontinuous manner on the continuous flat surface of the insulating substrate or on the continuous conductive layer; bonding the continuous conductive layer and the insulating substrate through the adhesion layer to form a laminated structure comprising the insulating substrate, the adhesion layer, and the continuous conductive layer; and stretching the laminated structure in a longitudinal direction of the laminated structure to divide the conductive layer into multiple discrete conductive blocks that are mechanically and electrically isolated from each other.

Methods of design, manufacture and implementations of balanced twisted pair cables with a barrier tape or shield, with tuned attenuation, impedance, and coupling properties. A filler is included within the cable to separate the pairs and provide a support base for the shield, allowing for optimized ground plane uniformity and stability for tuned attenuation, impedance, and coupling properties. The filler orientation, shape, and size provides support for the shield such that a gap is provided between the shield and the twisted pairs with a given minimum size without increasing the maximum cable core size. The length of arms of the filler may be adjusted to fine-tune the size and shape of this gap and control air-dielectric volume and radial contact or spacing between any pair(s) and the shield, tuning electrical performance characteristics caused by non-linear effects of electromagnetic interactions at short ranges between the pairs, shield, filler, or other components.

A communications cable has a plurality of twisted pairs of insulated conductors, metal foil tape between the twisted pairs, and a cable jacket are disclosed. The metal foil tape can include a substrate, a metal layer on the substrate, and a triboelectric coating on at least the metal layer of the metal foil tape. The triboelectric coating has a charge affinity closer to a charge affinity of the insulated conductors than a charge affinity of the metal layer to prevent charge build up between the conductors and the metal foil tape.

Cable foil tape having random or pseudo-random patterns or long pattern lengths of discontinuous metallic shapes and a method for manufacturing such patterned foil tape are provided. In some embodiments, a laser ablation system is used to selectively remove regions or paths in a metallic layer of a foil tape to produce random distributions of randomized shapes, or pseudo-random patterns or long pattern lengths of discontinuous shapes in the metal layer. In some embodiments, the foil tape is double-sided, having a metallic layer on each side of the foil tape, and the laser ablation system is capable of ablating nonconductive pathways into the metallic layer on both sides of the foil tape.

Cable foil tape having random or pseudo-random patterns or long pattern lengths of discontinuous metallic shapes and a method for manufacturing such patterned foil tape are provided. In some embodiments, a laser ablation system is used to selectively remove regions or paths in a metallic layer of a foil tape to produce random distributions of randomized shapes, or pseudo-random patterns or long pattern lengths of discontinuous shapes in the metal layer. In some embodiments, the foil tape is double-sided, having a metallic layer on each side of the foil tape, and the laser ablation system is capable of ablating nonconductive pathways into the metallic layer on both sides of the foil tape.

A communications cable has a plurality of twisted pairs of insulated conductors, metal foil tape between the twisted pairs, and a cable jacket are disclosed. The metal foil tape can include a substrate, a metal layer on the substrate, and a triboelectric coating on at least the metal layer of the metal foil tape. The triboelectric coating has a charge affinity closer to a charge affinity of the insulated conductors than a charge affinity of the metal layer to prevent charge build up between the conductors and the metal foil tape.

A communications cable having a plurality of twisted pairs of conductors and various embodiments of a metal foil tapes between the twisted pairs and a cable jacket is disclosed. In some embodiments, a metal foil tape includes a discontinuous metal layer and a polymer layer bonded to the metal layer. Portions of the metal layer and the polymer layer are deformed to form a plurality of dimples, the dimples forming air gaps between the polymer layer and the cable core or a barrier layer if used. The air gaps lower the overall dielectric constant between the metal layer and the cable core, thereby lowering the alien capacitance of the communications cable.

Cable foil tape having random or pseudo-random patterns or long pattern lengths of discontinuous metallic shapes and a method for manufacturing such patterned foil tape are provided. In some embodiments, a laser ablation system is used to selectively remove regions or paths in a metallic layer of a foil tape to produce random distributions of randomized shapes, or pseudo-random patterns or long pattern lengths of discontinuous shapes in the metal layer. In some embodiments, the foil tape is double-sided, having a metallic layer on each side of the foil tape, and the laser ablation system is capable of ablating nonconductive pathways into the metallic layer on both sides of the foil tape.