A wire harness manufacturing device includes a first rail and a second rail provided in parallel on a jig plate; a first holding portion that holds a first connector and a second holding portion that holds a second connector; an electric wire holding portion that holds a first electric wire and a second electric wire; a one end side connection portion that connects one end sides of the first electric wire and the second electric wire to the first connector and the second connector; a cutting portion that cuts the first electric wire and the second electric wire; the other end side connector that connects the cut first electric wire and the cut second electric wire to a third connector and a fourth connector and a binding portion that binds the first electric wire and the second electric wire whose tension is adjusted.

In wire processing systems and methods, a wire channel receives a wire. One or more fluid guides flow the fluid into the wire channel to move, along the wire, a component (e.g. a solder sleeve) positioned at least partially in the wire channel and coupled to the wire. Other features are also provided.

The device, system and process of the present invention greatly reduces the time and space necessary to assemble a wire harness enables efficient manufacture of wire harnesses. The present invention comprises at least a wire viewer module, a machine vision and optical character recognition module, a cassette tray platform, designed to receive and hold in place a cassette tray, having one or more receptacles designed to receive and hold in place a wire harness connector, having multiple pin-hole cavities illuminated from below or behind by a light source mounted on a two-axis translation stage or gantry to identify a cavity for wire insertion. Moreover, the present invention may further comprise a portable, computer-implemented system capable of executing a series of automated process steps designed to identify wire markings and guide the error-free insertion of identified wires into wire harness connector pin-hole receptacles for assembly of a wire harness.

A system for the automated manufacture of a wiring harness, which demonstrates a branched structure made up of multiple individual conductor elements. To form wiring harnesses having an individually branched structure, the conductor elements are automatically brought into a predefined distribution structure, multiple second rails oriented in parallel to each other and multiple second transporters, distributed on the second rails, being used for this purpose. The second transporters are each fitted with one wire end of the conductor elements. To form the distribution structure, the second rails are subsequently moved in a vertical direction, and the second transporters are moved along the second rail. In this spread-apart structure, additional processing steps are carried out, for example a fixing of the conductor elements to each other.

Disclosed is an apparatus for separating and sorting USB wires. The apparatus comprises a separating apparatus for separating USB wires and a sorting apparatus provided downstream the separating apparatus. The separating apparatus comprises a first slider slidable in a horizontal plane in a reciprocating way; a second slider connected to the first slider via a sliding guide; and a teeth assembly comprising a group of first teeth and a group of second teeth. The sorting apparatus comprises a base plate; a wire holder fixed on the base plate and having a number of grooves for holding the wires therein; a sorting module arranged above the wire holder having a number of sorting slots corresponding to the number of the grooves; a gripping module mounted below the base plate and comprising a gripping head positioned at the interval between the wire holder and the sorting module; a vision module arranged above the interval for obtaining an image showing a location and a color of the wires in the grooves; and a control module for controlling the gripping head to grasp and move the wires to the corresponding slot.

A wire harness electric wire length correcting device, which corrects a design value of an electric wire length of an electric wire included in a wire harness, includes an electric wire identifying means including an identification mark, which is attached to an end portion of the electric wire, and which is to be cut off from the electric wire when the wire harness is installed on an installation target object, so as to use the identification mark to identify which electric wire an end cut off from the electric wire has been cut off from, a measuring means for measuring a length of the cut off end, and a correcting means for, for the electric wire identified by the electric wire identifying means, correcting the design value of the electric wire length of that electric wire, based on the length of the cut off end measured by the measuring means.

A multi-core cable core aligning device is composed of a temporary holding mechanism, which is configured to arrange tips of a plurality of cores exposed at one end of a multi-core cable in a row along a predetermined arranging direction, and temporarily hold each one of the plurality of cores in such a manner as to be movable along the predetermined arranging direction, a transferring mechanism, which is configured to transfer the plurality of cores one by one while separating the plurality of cores held by the temporary holding mechanism one by one from other ones of the plurality of cores, and an aligning mechanism, which is configured to align and hold the plurality of cores with a predetermined space between adjacent ones of the plurality of cores while holding the plurality of cores transferred by the transferring mechanism one by one at spaced intervals.

A method of twisting a pair of wires includes the steps of arranging a first wire parallel to a second wire along a longitudinal axis, securing ends of the first and second wires, and gripping outer surfaces of central portions of the first and second wires. Inner surfaces of the central portions of the first and second wires are in contact with one another. The method further includes the step of rotating the central portions of the first and second wires, thereby twisting the first and second wires about one another.

An electric energy transmission aluminum part and a machining process therefor including an aluminum conductive device (1) and an aluminum cable, with the aluminum cable including an aluminum conductive core (2) and an insulation layer (3) cladding a surface of the aluminum conductive core (2). An exposed section of the aluminum conductive core (2) with the insulation layer (3) stripped from the aluminum cable and at least part of the aluminum conductive core (2) clad with the insulation layer (3) are crimped inside the aluminum conductive device (1). A transition section (4) with a trapezoidal axial cross-section is provided at a junction between the insulation layer (3) and the exposed section of the aluminum conductive core (2) in the aluminum conductive device (1). Taking the transition section (4) as a demarcation point, an inner diameter of an end of the aluminum conductive device (1) that is crimped with the insulation layer (3) is greater than an inner diameter of an end of the aluminum conductive device (1) that is crimped with the aluminum conductive core (2). At least one concave structure is provided on a periphery of the aluminum conductive device (1). The concave structure provided on the surface of the aluminum conductive device (1) can effectively prevent the aluminum conductive device (1) from moving relative to a clamp, so as to solve the problem of displacement or rotation of the aluminum conductive device (1) in the clamp during welding, and improve the welding efficiency and the yield.

The device, system and process of the present invention greatly reduces the time and space necessary to assemble a wire harness enables efficient manufacture of wire harnesses and cable assemblies. The present invention comprises at least a wire or cable viewer module, a machine vision and optical character recognition module, one or more receptacles designed to receive and hold in place a wire harness or cable assembly connector, having multiple pin-hole cavities illuminated by a light source to identify a cavity for wire or cable insertion. Moreover, the present invention may further comprise a portable, computer-implemented system capable of executing a series of automated process steps designed to identify wire and cable markings and guide the error-free insertion of identified wires and cables into wire harness connector pin-hole receptacles for assembly of a wire harness or cable assembly.