Coated conductors comprising a conductor and elongated polymeric coatings at least partially surrounding the conductor, where the elongated polymeric coatings comprise a polymeric matrix material and a plurality of microcapillaries containing an elastomeric polymeric material. Also disclosed are dies and methods for making such coated conductors.

Systems and methods for forming insulation on magnet wire are provided. An extruder that includes one or more rotating screws may receive a thermoset polymeric material and process the thermoset polymeric material to increase its pressure and temperature. An extrusion crosshead assembly in fluid communication with the extruder may receive the thermoset polymeric material and press extrude the thermoset polymeric material as insulation onto a magnet wire. A curing device may then cure the extruded insulation material.

An insulated electrical wire that includes a conductor and an insulating layer covering a circumferential surface of the conductor, in which the insulating layer is composed of a resin composition that contains poly(4-methyl-1-pentene) as a main component and a melt mass flow rate of the poly(4-methyl-1-pentene) measured at a temperature of 300° C. and a load of 5 kg according to the 1999 edition of JIS-K 7210 is 50 g/10 min or more and 80 g/10 min or less.

Systems and methods for forming insulation on magnet wire are provided. An extruder that includes one or more rotating screws may receive a plurality of ingredients for a polymeric insulation material and process the plurality of ingredients to facilitate polymerization of the polymeric insulation material within the extruder. An application assembly in fluid communication with the extruder may apply the polymeric insulation material onto a wire. A curing device may then cure the polymeric insulation material.

Systems and methods for forming insulation on magnet wire are provided. An extruder that includes one or more rotating screws may receive a thermoset polymeric material and process the thermoset polymeric material to increase its pressure and temperature. An extrusion crosshead assembly in fluid communication with the extruder may receive the thermoset polymeric material and press extrude the thermoset polymeric material as insulation onto a magnet wire. A curing device may then cure the extruded insulation material.

Systems and methods for forming insulation on magnet wire are provided. An extruder that includes one or more rotating screws may receive a plurality of ingredients for a polymeric insulation material and process the plurality of ingredients to facilitate polymerization of the polymeric insulation material within the extruder. An application assembly in fluid communication with the extruder may apply the polymeric insulation material onto a wire. A curing device may then cure the polymeric insulation material.

A cable has at least one elongated electric conductor and a multilayer insulation surrounding the electric conductor. The multilayer insulation has a first semiconducting layer and an electrically insulating layer. The two layers are made from a silicone rubber based composition. A method for making this cable includes co-extruding the first semiconducting layer and the electrically insulating layer.

A sheathed elongated profile, that is, shaped product, is disclosed. The elongated profile may include a main profile body that is at least partially sheathed in a first synthetics component. The elongated profile may also include at least one disposal, that is, protrusion, on the main profile body that is not completely sheathed in the first synthetics component and at least partially sheathed in a second synthetics component. Methods and devices for producing the elongated profile are also disclosed.

A method of manufacturing a cable with an electrical and/or optical transmission element containing core, which is surrounded by a cover of insulation material is indicated. Generated on the outer side of the cable on its entire length is at least one in the axial direction running strip composed of insulation material, which has a different color than the cover has. The material of the cover and the strip are applied by means of an extruder through co-extrusion simultaneously on the core of the cable so that the material of the strips is integrated into the material of the cover. The material of the cover and strips are applied by means of an extruder which has an inner flow channel and one surrounding all-around outer flow channel which merge. In the outer flow channel is arranged an all-around existing barrier constructed as a ring, that has at least one passage for the required material for a strip. The material of the strips is with pressure forced through the passage and pushed or pressed in the inner flow channel, through which the material for the cover is guided, as a result of which the material of the strips is imprinted or pressed into the material of the cover and thereby is tightly bound with the same or anchored in the same.

A cable having conductors that may be easily exposed in preparation for electrical connection, without requiring the use of tools, is provided. The insulating layer of the cable has at least one relatively weak portion extending along the length of the cable that is configured to allow the insulating layer to split, thereby exposing the wire without the use of tools.