A wire harness includes an electric wire, a braided conductor covering the electric wire, a grommet having a tubular insertion portion through which the electric wire and the braided conductor are inserted, a water stop sheet sandwiched between an inner peripheral surface of the insertion portion and the braided conductor, and a fixture attached to the insertion portion so as to reduce a diameter of the insertion portion. The water stop sheet includes a base material layer having a plurality of pores communicating with each other in a thickness direction of the water stop sheet and a sealing compound layer laminated on the base material layer. The sealing compound layer is deformed so as to enter gaps between thin conductor wires constituting the braided conductor and the pores of the base material layer.

An electric submersible pump (ESP) power cable. The ESP power cable has a first plurality of electric conductors encased in a first protective armor wherein a first void area is defined between the first plurality of electric conductors and the first protective armor, has a second plurality of electric conductors encased in a second protective armor wherein a second void area is defined between the second plurality of electric conductors and the second protective armor and wherein each one of the second plurality of electric conductors is spliced to a corresponding one of the first plurality of electric conductors, has a first filler positioned at least partially in the first void area, and comprises a second filler positioned at least partially in the second void area.

The present invention relates to a method for manufacturing a cable comprising at least one elongate electrically conductive element, at least one composite layer surrounding the elongate electrically conductive element, the composite layer comprising a non-woven fibrous material impregnated by a geopolymer material, and at least one polymer sleeve surrounding the composite layer, the method using a tube of plastic material to facilitate the extrusion of the polymer sleeve around the composite layer.

Some embodiments include a flexible, pressure-balanced cable assembly. The cable assembly has a tubular-shaped flexible outer sleeve that surrounds an electrical cable. A plurality of seals is positioned along the length of the flexible sleeve within the space formed between the inner surface of the flexible sleeve and the outer surface of the electrical cable. The seals partition the space into a plurality of individual chambers. Each chamber is filled with dielectric fluid. The seals are independently and bi-directionally movable in response to a pressure difference between the inside of the cable assembly and the external environment thereby balancing the pressure between the inside of the cable assembly and the external environment.

A sealed cabled assembly includes a cable and a cable moisture seal assembly. The cable includes a cable subcore, a metal shield layer surrounding the cable subcore, and a jacket surrounding the metal shield layer. The cable subcore includes an electrical conductor surrounded by an electrical insulation layer. The cable moisture seal assembly includes a sealant, a electrically conductive jumper member, and an outer sleeve. The cable includes a sealing region section extending from a first axial end to a second axial end, and in which a section of the jacket and a section of the metal shield layer are removed to expose a section of the cable subcore. The insulation layer and the conductor extend through the sealing region section. First and second sections of the jacket extend away from the sealing region section in first and second opposed directions, respectively. First and second sections of the metal shield layer extend away from the sealing region section in the first and second opposed directions, respectively. The outer sleeve surrounds the sealing region section. The sealant is disposed radially between the cable subcore and the outer sleeve, and engages the cable subcore to form a moisture barrier in the sealing region section between the first and second sections of the jacket. The jumper member electrically connects the first and second sections of the metal shield layer.

A coaxial cable system includes an electric conductor to conduct electric power in a gas turbine engine. The system also includes a dielectric tape helically wound to contiguously surround the electric conductor and a flexible conduit disposed to surround and contiguously contact the dielectric tape. A dielectric liquid may be impregnated within the dielectric tape, and a flexible protective cover may concentrically disposed to surround the flexible conduit.

A power cable including: a conductor, an insulation system including an inner semiconducting layer arranged around the conductor, an insulation layer arranged around the inner semiconducting layer, and an outer semiconducting layer arranged around the insulation layer, an elastic mechanical support layer arranged around the outer semiconducting layer, a metallic water blocking layer having a longitudinal weld seam, the metallic water blocking layer being arranged around the mechanical support layer, wherein the mechanical support layer is permanently thermally expanded radially as a result of a heat treatment process, thereby mechanically supporting the metallic water blocking layer.

An electric submersible pump (ESP) power cable. The ESP power cable comprises a first plurality of electric conductors encased in a first protective armor wherein a first void area is defined between the first plurality of electric conductors and the first protective armor, comprises a second plurality of electric conductors encased in a second protective armor wherein a second void area is defined between the second plurality of electric conductors and the second protective armor and wherein each one of the second plurality of electric conductors is spliced to a corresponding one of the first plurality of electric conductors, comprises a first filler positioned at least partially in the first void area, and comprises a second filler positioned at least partially in the second void area.

A method of manufacturing a cable includes at least one elongated electrically conducting element and at least one composite layer surrounding the elongated electrically conducting element. The composite layer is obtained from at least one step of impregnation of a non-woven fibrous material with a geopolymer composition.

A mineral-insulated cable has a non-circular cross-sectional shape that does not allow the internal wires to twist or change alignment during manufacturing of the cable.