H01B13/245

Cable assembly and manufacturing method thereof

A cable having a transmission wire, a first metal covering layer, an inner insulating layer, a second metal covering layer, an outer insulating layer, an insulating protective layer, and an outer metal layer and method of making such. The transmission wire, a first metal covering layer , and inner insulating layer extend along a first direction, wherein the first metal covering layer and inner insulating layer cover the transmission wire. The first metal covering layer comprises a first axial end part. The inner insulating layer comprises a second axial end part. The second metal covering layer extends along the first direction and covers the inner insulating layer. The second metal covering layer comprises a third axial end part. The outer insulating layer extends along the first direction and covers the second metal covering layer. The outer insulating layer comprises a fourth axial end part.

CABLE ASSEMBLY AND MANUFACTURING METHOD THEREOF

Cable manufacturing method and cable assembly, comprising a transmission wire, a first metal covering layer, an inner insulating layer, a second metal covering layer, an outer insulating layer, an insulating protective layer, and an outer metal layer. The transmission wire extends along a first direction. The first metal covering layer extends along the first direction and covers the transmission wire. The first metal covering layer comprises a first axial end part. The inner insulating layer extends along the first direction and coves the first metal covering layer. The inner insulating layer comprises a second axial end part. The second metal covering layer extends along the first direction and covers the inner insulating layer. The second metal covering layer comprises a third axial end part. The outer insulating layer extends along the first direction and covers the second metal covering layer. The outer insulating layer comprises a fourth axial end part.

Surface heating assembly and related methods
11785675 · 2023-10-10 · ·

A method of forming a plurality of individual heating cables sets includes creating at least a portion of a master cable set by coupling alternating sections of cold and hot cable section, each section of cold cable section having a length twice a model cold cable section length and each section of hot cable section having a length twice a model hot cable section length. A continuous metallic ground sheath is applied about substantially all of the master cable set and a continuous outer jacket is applied about the continuous metallic ground sheath. The master cable set is segmented at defined locations to create a plurality of individual heating cable sets having an overall length of the model hot cable section length plus the model cold cable section length.

Power Cable With Mechanical Support Layer

A power cable including: a conductor, an insulation system including an inner semiconducting layer arranged around the conductor, an insulation layer arranged around the inner semiconducting layer, and an outer semiconducting layer arranged around the insulation layer, an elastic mechanical support layer arranged around the outer semiconducting layer, a metallic water blocking layer having a longitudinal weld seam, the metallic water blocking layer being arranged around the mechanical support layer, wherein the mechanical support layer is permanently thermally expanded radially as a result of a heat treatment process, thereby mechanically supporting the metallic water blocking layer.

Surface Heating Assembly and Related Methods
20200092954 · 2020-03-19 ·

A method of forming a plurality of individual heating cables sets includes creating at least a portion of a master cable set by coupling alternating sections of cold and hot cable section, each section of cold cable section having a length twice a model cold cable section length and each section of hot cable section having a length twice a model hot cable section length. A continuous metallic ground sheath is applied about substantially all of the master cable set and a continuous outer jacket is applied about the continuous metallic ground sheath. The master cable set is segmented at defined locations to create a plurality of individual heating cable sets having an overall length of the model hot cable section length plus the model cold cable section length.

Filler and multicore cable having same
10262772 · 2019-04-16 · ·

A filler and a multicore cable includes a plurality of core portions, which includes a conductor, and a protective layer that surrounds the core portions, the filler being provided between the core portions and the protective layer of the multicore cable, the filler being characterized by including: frame portions including a first frame portion and a second frame portion, which are rotated by predetermined angles towards both sides about the center portion thereof and then incised; and a support portion provided between the frame portions so as to connect the frame portions to each other.

FILLER AND MULTICORE CABLE HAVING SAME
20180268961 · 2018-09-20 ·

The present invention relates to a filler and a cable having the same and, more particularly, to a filler and a multicore cable comprising a plurality of core portions, which comprises a conductor, and a protective layer that surrounds the core portions, the filler being provided between the core portions and the protective layer of the multicore cable, the filler being characterized by comprising: frame portions comprising a first frame portion and a second frame portion, which are rotated by predetermined angles towards both sides about the center portion thereof and then incised; and a support portion provided between the frame portions so as to connect the frame portions to each other.

A HIGH-VOLTAGE CABLE AND A METHOD OF MANUFACTURE OF THE CABLE
20250014780 · 2025-01-09 · ·

A high-voltage cable (1) comprising a hollow conductor (2), characterized in that an inner tube (3) is arranged inside the hollow conductor (2), and a first electrically insulating layer (4) is arranged between the innertube (3) and the hollow conductor (2), wherein said first electrically insulating layer (4) is in direct contact with the entire outer surface of the inner tube (3) and the entire inner surface of the hollow conductor tube (2), and a method (100) of manufacture of the cable.

Energy efficient conductors with reduced thermal knee points and the method of manufacture thereof
09633766 · 2017-04-25 ·

The present invention relates to electrical conductors for electrical transmission and distribution with pre-stress conditioning of the strength member so that the conductive materials of aluminum, aluminum alloys, copper, copper alloys, or copper micro-alloys are mostly tension free or under compressive stress in the conductor, while the strength member is under tensile stress prior to conductor stringing, resulting in a lower thermal knee point in the conductor.

CORROSION RESISTANT WIRELINE CABLE

A method of manufacturing a corrosion-resistant wireline cable includes embedding a first layer of armor wires onto a core cable using a heated carbon fiber reinforced polymer. A second layer of carbon fiber reinforced polymer is then extruded to envelop the first layer of armor wires. In one method, a layer of virgin or colored polymer is extruded over the second layer, and a second layer of armor wires is embedded through the virgin or colored polymer, displacing it to envelop the outer armor wires. In another method, each wire in the second armor layer is coated with virgin polymer before being embedded into the second carbon fiber reinforced polymer layer. The assembly is then heated to cause the virgin polymer to migrate outward, forming an outermost layer. In both methods, a final jacket layer is applied over the exterior to complete the cable. The resulting cable provides corrosion resistance and mechanical reinforcement.