Patent classifications
H01F1/0553
Two-step diffusion method for preparing high-performance dual-main-phase sintered mischmetal-iron-boron magnet
A two-step diffusion method for preparing high-performance dual-main-phase sintered mischmetal-iron-boron magnet belongs to the preparing technical field of rare earth permanent magnet materials. The compositions of the two main phase alloys are RE-Fe—B (RE is Nd or Pr) and (Nd, MM)-Fe—B (MM is mischmetal), respectively. First, PrHoFe strip-casting alloy is used as a diffusion source. Next, a PrHo-rich layer is uniformly coated on the surface of (Nd, MM)-Fe—B hydrogen decrepitation powders. The higher anisotropic fields of Pr.sub.2Fe.sub.14B and Ho.sub.2Fe.sub.14B are used to improve the coercivity. Then, the ZrCu strip-casting alloy is used as a diffusion source. A Zr-rich layer is uniformly coated on the surface of the powders after the first-step diffusion, which prevents the growth of the MM-rich main phase grains during the sintering process and the inter-diffusion between the two main phases, thus obtains high coercivity.
Two-step diffusion method for preparing high-performance dual-main-phase sintered mischmetal-iron-boron magnet
A two-step diffusion method for preparing high-performance dual-main-phase sintered mischmetal-iron-boron magnet belongs to the preparing technical field of rare earth permanent magnet materials. The compositions of the two main phase alloys are RE-Fe—B (RE is Nd or Pr) and (Nd, MM)-Fe—B (MM is mischmetal), respectively. First, PrHoFe strip-casting alloy is used as a diffusion source. Next, a PrHo-rich layer is uniformly coated on the surface of (Nd, MM)-Fe—B hydrogen decrepitation powders. The higher anisotropic fields of Pr.sub.2Fe.sub.14B and Ho.sub.2Fe.sub.14B are used to improve the coercivity. Then, the ZrCu strip-casting alloy is used as a diffusion source. A Zr-rich layer is uniformly coated on the surface of the powders after the first-step diffusion, which prevents the growth of the MM-rich main phase grains during the sintering process and the inter-diffusion between the two main phases, thus obtaining high coercivity.
Integrally-formed inductor and a fabricatin method thereof
An inductive component is disclosed, the inductive component comprising a metal structure, comprising a bare conductor wire, a first electrode and a second electrode, wherein the first electrode and the second electrode are integrally formed with the bare conductor wire, wherein a first thickness of the first electrode is greater than that of the bare conductor wire and a second thickness of the second electrode is greater than that of the bare conductor wire; and a magnetic body encapsulating the bare conductor wire, at least one portion of the first electrode, and at least one portion of the second electrode, wherein the first lateral surface of the first electrode and the second lateral surface of the second electrode are embedded inside the magnetic body.
Magnetic material and method for producing same
The purpose of the present invention is to provide: a new magnetic material which exhibits high magnetic stability and excellent oxidation resistance and which can achieve both significantly higher saturation magnetization and lower coercive force than a conventional ferrite-based magnetic material by using a magnetic material obtained by nanodispersing α-(Fe,M) phases and M component-enriched phases (here, the M component is at least one component selected from among Zr, Hf, V, Nb, Ta, Cr, Mo, W, Cu, Zn and Si); and a method for producing same. This magnetic material powder exhibits high moldability, and is such that α-(Fe, M) phases and M-enriched phases are nanodispersed by chemically reducing M-ferrite nanoparticles, which are obtained by means of wet synthesis, in hydrogen and utilizing phase separation by means of a disproportionation reaction while simultaneously carrying out grain growth. Furthermore, a solid magnetic material is obtained by sintering this powder.
MAGNETIC NANO-STRUCTURE CONTAINING IRON AND METHOD FOR MANUFACTURING SAME
Provided is a method for manufacturing a magnetic nano-structure. The method for manufacturing a magnetic nano-structure may comprise the steps of: preparing a source solution containing a first precursor including a rare-earth element, a second precursor including a transition metal element, and a third precursor including Fe; electrospinning the source solution to form a preliminary magnetic nano-structure containing a rare-earth oxide, a transition metal oxide, and a Fe oxide; and reducing the preliminary magnetic micro-structure to manufacture a magnetic nano-structure containing an alloy composition of the rare-earth element, the transition metal element, and the Fe.
INTEGRALLY-FORMED INDUCTOR AND A FABRICATIN METHOD THEREOF
An inductive component is disclosed, the inductive component comprising a metal structure, comprising a bare conductor wire, a first electrode and a second electrode, wherein the first electrode and the second electrode are integrally formed with the bare conductor wire, wherein a first thickness of the first electrode is greater than that of the bare conductor wire and a second thickness of the second electrode is greater than that of the bare conductor wire; and a magnetic body encapsulating the bare conductor wire, at least one portion of the first electrode, and at least one portion of the second electrode, wherein the first lateral surface of the first electrode and the second lateral surface of the second electrode are embedded inside the magnetic body.
Magnetic Material and Method for Producing Same
The purpose of the present invention is to provide: a new magnetic material which exhibits high magnetic stability and excellent oxidation resistance and which can achieve both significantly higher saturation magnetization and lower coercive force than a conventional ferrite-based magnetic material by using a magnetic material obtained by nanodispersing -(Fe,M) phases and M component-enriched phases (here, the M component is at least one component selected from among Zr, Hf, V, Nb, Ta, Cr, Mo, W, Cu, Zn and Si); and a method for producing same. This magnetic material powder exhibits high moldability, and is such that -(Fe, M) phases and M-enriched phases are nanodispersed by chemically reducing M-ferrite nanoparticles, which are obtained by means of wet synthesis, in hydrogen and utilizing phase separation by means of a disproportionation reaction while simultaneously carrying out grain growth. Furthermore, a solid magnetic material is obtained by sintering this powder.
Magnetic material and a method of synthesising the same
A process for producing Co, Al alloyed NdFeB nanoparticles, by a microwave assisted combustion process, followed by a reduction diffusion process, includes the steps of: preparing a first solution of boric acid dissolved in 4 N HNO.sub.3, dissolving iron nitrate nonahydrate, neodymium nitrate hexahydrate, cobalt nitrate hexahydrate, aluminium nitrate, the first solution in deionized water to form a second solution, adding glycine to the second solution in a molar ratio of 1:1 to form a third solution, subjecting the third solution to microwave radiation, thereby forming an first powder of NdFeCoAlB oxides, mixing the first powder with calcium hydride in a mass ratio of 1:1.1 (NdFeCoAlB oxides:CaH.sub.2) to form a second powder, compacted into a powder block, annealing the second powder in a vacuum furnace, washing the annealed second powder with a solution of ethylenediaminetetraacetic acid; and vacuum drying the second powder.
MAGNETIC MATERIAL AND A METHOD OF SYNTHESISING THE SAME
A process for producing Co, Al alloyed NdFeB nanoparticles, by a microwave assisted combustion process, followed by a reduction diffusion process, includes the steps of: preparing a first solution of boric acid dissolved in 4 N HNO.sub.3, dissolving iron nitrate nonahydrate, neodymium nitrate hexahydrate, cobalt nitrate hexahydrate, aluminium nitrate, the first solution in deionized water to form a second solution, adding glycine to the second solution in a molar ratio of 1:1 to form a third solution, subjecting the third solution to microwave radiation, thereby forming an first powder of NdFeCoAlB oxides, mixing the first powder with calcium hydride in a mass ratio of 1:1.1 (NdFeCoAlB oxides:CaH.sub.2) to form a second powder, compacted into a powder block, annealing the second powder in a vacuum furnace, washing the annealed second powder with a solution of ethylenediaminetetraacetic acid; and vacuum drying the second powder.
Low-cost double-main-phase Ce permanent magnet alloy and its preparation method
The invention discloses a low-cost double-main-phase Ce permanent magnet alloy and its preparation method, and belongs to technical field of rare earth permanent magnet material. The Ce permanent magnet alloy has a chemical formula of (Ce.sub.x,Re.sub.1-x).sub.aFe.sub.100-a-b-cB.sub.bTM.sub.c in mass percent, wherein 0.4x0.8, 29a33, 0.8b1.5, 0.5c2, Re is one or more selected from Nd, Pr, Dy, Tb and Ho elements, and TM is one or more selected from Ga, Co, Cu, Nb and Al elements; the Ce permanent magnet alloy has a double-main-phase structure with a low H.sub.A phase in (Ce,Re)FeB and a high H.sub.A phase in NdFeB. The double-main-phase Ce permanent magnet alloy of the present invention prepared by using a double-main-phase alloy method greatly lowers the production cost of magnet while maintaining excellent magnetic performances.