Patent classifications
H01F1/15308
NANOCRYSTALLINE SOFT MAGNETIC ALLOY
The present invention is an alloy that contains Fe, B, P, and Cu, and includes a non-crystalline phase and a plurality of crystalline phases formed in the non-crystalline, wherein an average Fe concentration in a whole alloy is 79 atomic % or greater, and wherein a density of Cu clusters when a region with a Cu concentration of 6.0 atomic % or greater among regions with 1.0 nm on a side in atom probe tomography is determined to be a Cu cluster is 0.20×10.sup.24/m.sup.3.
Magnetic powder and coil component comprising the same
A magnetic powder contains a magnetic metal particle comprising iron (Fe) and an insulating coating layer disposed on a surface of the magnetic metal particle and comprising tin (Sn), phosphorous (P) and oxygen (O), and a coil component contains such a magnetic powder.
ALLOY
An alloy including an amorphous phase, and the alloy includes: an average Fe concentration in an entire alloy of 82.0 at. % or more and 88.0 at. % or less; an average Cu concentration in the entire alloy of 0.4 at. % or more and 1.0 at. % or less; an average P concentration in the entire alloy of 5.0 at. % or more and 9.0 at. % or less; an average B concentration in the entire alloy of 6.0 at. % or more and 10.0 at. % or less; an average Si concentration in the entire alloy of 0.4 at. % or more and 1.9 at. % or less; an average C concentration in the entire alloy of 0 at. % or more and 2.0 at. % or less; an average impurity concentration of an impurity other than Fe, Cu, P, B, Si, and C in the entire alloy of 0 at. % or more and 0.3 at. % or less; and a total of the average Fe concentration, the average Cu concentration, the average P concentration, the average B concentration, the average Si concentration, the average C concentration, and the average impurity concentration of 100.0 at. %.
SOFT MAGNETIC ALLOY RIBBON AND MAGNETIC CORE
A soft magnetic alloy ribbon is a ribbon made of a Fe-based soft magnetic alloy and includes a first laser peening trace row and a second laser peening trace row each of which includes a plurality of laser peening traces in a row in a first direction and which are arranged adjacent to each other in a second direction intersecting the first direction, in which σ0<σ1 where a straight line at an equal separation distance from the first laser peening trace row and the second laser peening trace row is defined as a central line, a circle which is located around a center of the laser peening traces constituting the first laser peening trace row and which has a first radius shorter than the separation distance is defined as a first reference circle, a straight line which passes through the center and is parallel to the second direction is defined as a reference line, an in-plane stress at an intersection of the reference line and the central line is defined as σ0, and an in-plane stress on a circumference of the first reference circle is defined as σ1.
Soft Magnetic Alloy Ribbon And Magnetic Core
A soft magnetic alloy ribbon is made of a Fe-based soft magnetic alloy and includes a first laser peening trace row and a second laser peening trace row each of which includes a plurality of laser peening traces in a row in a first direction and which are arranged adjacent to each other in a second direction intersecting the first direction, and a domain wall extending in a third direction, in which D0<D1 where a straight line at an equal separation distance from the first laser peening trace row and the second laser peening trace row is defined as a central line, a straight line which has a first distance where a distance from the first laser peening trace row is shorter than the separation distance is defined as a first reference line, a width of the domain wall at a position intersecting the central line is defined as D0, and a width of the domain wall at a position intersecting the first reference line is defined as D1.
COATED SOFT MAGNETIC ALLOY PARTICLE, DUST CORE, MAGNETIC APPLICATION COMPONENT, AND METHOD FOR PRODUCING COATED SOFT MAGNETIC ALLOY PARTICLE
A coated soft magnetic alloy particle includes a soft magnetic alloy particle containing an amorphous phase, and a first film containing at least one compound selected from the group consisting of an inorganic compound having a hexagonal, trigonal, or monoclinic crystal structure and a layered silicate mineral. The first film coats a surface of the soft magnetic alloy particle, and an outer peripheral contour of a section of the coated soft magnetic alloy particle has an average smoothness ζ_ave of 0.92 or more and 1.00 or less (i.e., from 0.92 or more and 1.00).
FE-BASED ALLOY AND ELECTRONIC COMPONENT INCLUDING THE SAME
A Fe-based alloy represented by a composition of (Fe.sub.(1-a)M.sup.1.sub.a).sub.100-b-c-d-e-f-gM.sup.2.sub.bM.sup.3.sub.cB.sub.dP.sub.eCu.sub.fTi.sub.g, wherein M.sup.1 is at least one element selected from the group consisting of Co and Ni, M.sup.2 is at least one element selected from the group consisting of Nb, Mo, Zr, Ta, W, Hf, Ti, V, Cr, and Mn, M.sup.3 is at least one element selected from the group consisting of Si, Al, Ga, and Ge, and a, b, c, d, e, f, and g satisfy the following content conditions: 0≤a≤0.5, 0<b≤1.5, 0<c≤4, 7≤d≤13, 0.1≤e≤5, 0.6≤f≤1.5, and 0<g, is provided, wherein a full width at half maximum of an XRD main peak is 0.172 or more.
FE-BASED NANOCRYSTALLINE ALLOY POWDER, MAGNETIC COMPONENT, AND DUST CORE
Provided is an Fe-based nanocrystalline alloy powder. The Fe-based nanocrystalline alloy powder has a chemical composition, excluding inevitable impurities, represented by a composition formula of Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.eM.sub.f, where the M in the composition formula is at least one element selected from the group consisting of Nb, Mo, Zr, Ta, W, Hf, Ti, V, Cr, Mn, C, Al, S, O, and N, 79 at %≤a≤84.5 at %, 0 at %≤b<6 at %, 0 at %<c≤10 at %, 4 at %<d≤11 at %, 0.2 at %≤e≤0.53 at %, 0 at %≤f≤4 at %, a+b+c+d+e+f=100 at %, a degree of crystallinity is more than 10% by volume, and an Fe crystallite diameter of the Fe-based nanocrystalline alloy powder is 50 nm or less.
METHOD FOR MANUFACTURING MAGNETIC HEATING ELEMENT PARTICLES, CONDUCTIVE PASTE, AND METHOD FOR FORMING CONDUCTIVE FILM USING SAME
The present invention provides a method for manufacturing a conductive film, comprising the steps of: applying, to a substrate, a conductive paste dispersed in an organic material and comprising metal particles and Fe—B—Cu—C alloy magnetic heating element particles; and selectively sintering the applied conductive paste by means of induction heating so as to form a conductive film, wherein the magnetic heating element particles are implemented with crystallized Fe—B—Cu—C alloy particles. Therefore, it is possible to selectively form a conductive adhesive layer by sintering through induction heating. In addition, it is possible to produce an adhesive capable of low-temperature bonding by forming a magnetic heating element having crystal grains with a large coercive force through heat treatment after formation of an alloy.
ALLOY PARTICLES
An alloy particle contains: total content of Fe and Co: from 82.2 to 96.5 parts by mass; Co: 0 to 30.0 parts by mass; P: 0 to 4.5 parts by mass; B: more than 0 to 5.0 parts by mass; C: 0 to 3.0 parts by mass; Si: 0 to 6.7 parts by mass; Ni: more than 0 to 12.0 parts by mass; Cr: more than 0 to 4.2 parts by mass; total content of Mo, W, Zr, and Nb: 0 to 4.2 parts by mass; total content of P and Cr: 7.4 parts by mass or less; multiplication product of the parts by mass of Ni and Cr: 0.5 or more; and total content of Fe, Co, and Ni: 97.0 parts by mass or less. The alloy particle contains an amorphous phase, and a volume percentage of the amorphous phase is 70% or higher.