H01F2027/2861

MAGNETIC DEVICE, POWER CONVERSION MODULE AND MANUFACTURING METHOD OF MAGNETIC DEVICE
20230057462 · 2023-02-23 ·

A magnetic device includes a first conductive structure, a second conductive structure and a magnetic core formed of a powder magnetic material. The first conductive structure includes a first connection part, a first conductive body and a second connection part. The first conductive body is connected between the first connection part and the second connection part. The second conductive structure includes a third connection part, a second conductive body and a fourth connection part. The powder magnetic material, the first conductive structure and the second conductive structure are laminated together. The first conductive structure and the second conductive structure are embedded in the magnetic core. The first connection part and the third connection part are exposed to the fifth surface. The second connection part and the fourth connection part are exposed to the sixth surface.

Laminated coil and manufacturing method therefor

A laminated coil and manufacturing method therefor are disclosed. The laminated coil comprises multiple lamination units formed after a base body is folded. The lamination unit comprises an opening, a first common edge, and a second common edge; opening directions of two adjacent lamination units are opposite; the lamination unit is separately jointed with two adjacent lamination units by means of the first common edge and the second common edge, so that the base body in a laminated state forms a spiral power-on path. The base body is sequentially folded to form multiple lamination units, so that the base body in the laminated state forms the spiral power-on path to improve energy efficiency of a rectangular coil. In addition, on the basis of the laminated coil structure, the manufacturing method provided is adopted, and high precision of laminated coil can be highly efficiently manufactured.

INTEGRATED POWER CONVERTER AND TRANSFORMER

A power converter for a power system includes an input ceramic layer, an output ceramic layer, an input stage coupled to the input ceramic layer, an output stage coupled to the output ceramic layer, and a planar transformer coupled between said input stage and said output stage. The input receives a power input and the output stage generates a power output at least partially as a function of the power input. The planar transformer includes an input winding coupled to the input stage and an output winding coupled to the output stage. The input winding has a plurality of input turns and the output winding has a plurality of output turns. The input turns interleave the output turns.

INDUCTOR
20220310315 · 2022-09-29 · ·

An inductor including a conductor having a plate thickness is embedded in a core containing magnetic powder. The core includes a mounting surface facing a mounting substrate side at the time of mounting, an upper surface facing the mounting surface, and a pair of end surfaces orthogonal to the mounting surface. The conductor includes a conductive wire extending inside the core over the pair of end surfaces, and a pair of electrode terminals. Each electrode terminal includes an electrode portion at respective end portions of the conductive wire and exposed to the mounting surface, and first and second bent portions having a first bend and second bend, respectively, which are each 2.0 times to 3.0 times the plate thickness. When one of the first and second bends is 2.0 times or more the plate thickness, the other is less than 3.0 times the plate thickness.

INDUCTOR

An inductor capable of suppressing deformation of a conductive wire portion in a core. The inductor includes a conductor is embedded in a core containing magnetic powder. The core includes a mounting surface facing a mounting substrate side at the time of mounting, and a pair of end surfaces orthogonal to the mounting surface. The inductor includes a conductive wire portion extending inside the core over the pair of end surfaces and an electrode portion led out from each of the pair of end surfaces and extending along the end surface and the mounting surface. The conductive wire portion includes a reinforcing portion.

INDUCTOR AND METHOD FOR MANUFACTURING INDUCTOR

An inductor includes a core containing magnetic powder and a conductor embedded in the core. The core includes a mounting surface facing a mounting substrate side at the time of mounting, a pair of end surfaces orthogonal to the mounting surface, a pair of side surfaces orthogonal to the mounting surface and the pair of end surfaces. The conductor has a plate shape and includes a conductive wire portion extending inside the core over the end surfaces and a pair of electrode portions provided at both end portions of the conductive wire portion and extending from the end surface of the core to the mounting surface. The conductive wire portion includes a belt-shaped flat plate portion. One surface of the electrode portion facing the core is embedded in the core, and the other surface of the electrode portion facing the one surface is exposed from the core.

Transformer with bobbin for preventing crack, low voltage DC-DC converter having the same, and method for assembling the same
09728328 · 2017-08-08 · ·

A transformer with a bobbin for preventing a crack may include a lower core configured to be provided with a lower assembling jaw, a bobbin for preventing a crack configured to have a center rib which is provided with a lower core crack preventing part inserted into the lower assembling jaw and an upper core crack preventing part formed at an opposite side to the lower core crack preventing part, having a predetermined thickness, a bus bar configured to penetrate through the center rib, an insulating plate configured to be stacked on an upper end surface of the bus bar, and an upper core inserted into the insulating plate and the bus bar and inserted into the upper core crack preventing part.

COUPLED INDUCTOR STRUCTURES

A coupled inductor structure includes a first three-dimensional inductor structure and a second three-dimensional folded inductor structure. At least a portion of the first three-dimensional folded inductor structure is located within a volume bounded by the second three-dimensional folded inductor structure. By nesting the first three-dimensional folded inductor structure within the second three-dimensional folded inductor structure, a variety of coupling factors can be achieved while minimizing the size of the coupled inductor structure.

Coil and manufacturing method thereof
09761369 · 2017-09-12 ·

A coil has multiple coil sections connected to each other and each coil section includes a body portion and at least one direct or protrusive connecting portion disposed at one end of the body portion. Coil sections form at least one spiral path around the central axis of the coil, and on the projection of the coil along the central axis. The protrusive connecting portions protrude out of the path location of the direct connecting portions. Two connected coil sections form only one overlapped surface at the coupled parts of the direct or protrusive connecting portions. Regarding to the body portions in the same spiral path, a first end of one body portion is indirectly connected and disposed adjacent to a second end of another body portion. The second end has one surface with a virtual extension reaching the first end.

ELECTRICAL COMPONENT, ESPECIALLY TRANSFORMER OR INDUCTOR

An electrical component includes a ferromagnetic core with a first and a second leg; a primary winding with a first primary winding portion arranged around the first leg of the ferromagnetic core and a second primary winding portion arranged around the second leg of the ferromagnetic core; wherein the first primary winding portion and the second primary winding portion each include parallel connectable conductors arranged around the ferromagnetic core in a cross section with the conductors being radially displaced with respect to each other at radial row positions, wherein the number of conductors of the first primary winding portion is equal the number of conductors of the second primary winding portion.