H01F41/0226

Method for manufacturing alloy ribbon

There is provided a method for manufacturing an alloy ribbon that suppresses different magnetic properties at each position of the alloy ribbon obtained by crystallizing an amorphous alloy ribbon. The method for manufacturing an alloy ribbon includes: heating a laminated body in which positions of thick portions of a plurality of amorphous alloy ribbons are shifted to a first temperature range less than a crystallization starting temperature; and heating an end portion in a lamination direction of the laminated body to a second temperature range equal to or more than the crystallization starting temperature after the heating the laminated body. An ambient temperature is held after heating the laminated body such that the laminated body is maintained within a temperature range in which the laminated body can be crystallized by heating the end portion to the second temperature range.

Transformer
11521782 · 2022-12-06 · ·

A transformer includes an iron core formed by using an Fe-based amorphous alloy ribbon and a winding wound around the iron core. The ribbon includes dotted line laser radiation traces arranged on at least a first surface in a casting direction. Each of the dotted line laser radiation traces is formed by arranging laser radiation marks on the first surface along a width direction. A spot space is from 0.10 mm to 0.50 mm. In a case in which a line space is d1 (mm), and the spot space is d2 (mm), a number density D of the laser radiation marks (D=(1/d1)×(1/d2)) is from 0.05 marks/mm.sup.2 to 0.50 marks/mm.sup.2. An iron loss of the ribbon in a single sheet is 0.150 W/kg or less at a frequency of 60 Hz and a magnetic flux density of 1.45 T.

Fe-BASED AMORPHOUS ALLOY RIBBON, PRODUCTION METHOD THEREOF, IRON CORE, AND TRANSFORMER
20220364212 · 2022-11-17 ·

An Fe-based amorphous alloy ribbon reduced in iron loss, less deformed, and highly productive in a condition of a magnetic flux density of 1.45 T is provided. One aspect of the present disclosure provides an Fe-based amorphous alloy ribbon having first and second surfaces, and is provided with continuous linear laser irradiation marks on at least the first surface. Each linear laser irradiation mark is formed along a direction orthogonal to a casting direction of the Fe-based amorphous alloy ribbon, and has unevenness on its surface. When the unevenness is evaluated in the casting direction, a height difference HL×width WA calculated from the height difference HL between a highest point and a lowest point in a thickness direction of the Fe-based amorphous alloy ribbon and the width WA which is a length of the linear irradiation mark on the first surface is 6.0 to 180 μm.sup.2.

Magnetic material, laminated magnetic material, laminated packet, and laminated core using magnetic material, and magnetic material producing method

A magnetic piece, a multilayer magnetic piece and a multilayer core with an adhesive agent of excellent saturation magnetic flux density are provided. The magnetic piece includes a soft magnetic amorphous alloy ribbon 1 and a resin layer 2 provided on at least one surface of the soft magnetic amorphous alloy ribbon. The resin layer contains a resin whose Shore D hardness is not more than 60. The resin may have a Shore D hardness of not more than 25 or may have a Shore D hardness of not less than 1.

Tunable anisotropy of co-based nanocomposites for magnetic field sensing and inductor applications

A method includes producing an amorphous precursor to a nanocomposite, the amorphous precursor comprising a material that is substantially without crystals not exceeding 20% volume fraction; performing devitrification of the amorphous precursor, wherein the devitrification comprises a process of crystallization; forming, based on the devitrification, the nanocomposite with nano-crystals that contains an induced magnetic anisotropy; tuning, based on one or more of composition, temperature, configuration, and magnitude of stress applied during annealing and modification, the magnetic anisotropy of the nanocomposite; and adjusting, based on the tuned magnetic anisotropy, a magnetic permeability of the nanocomposite.

SOFT MAGNETIC ALLOY, SOFT MAGNETIC ALLOY RIBBON, LAMINATE, AND MAGNETIC CORE
20230079841 · 2023-03-16 · ·

Provided a soft magnetic alloy ribbon containing Fe and B. Convex portions having an average convex portion height of 7 nm to 130 nm are present on an alloy surface.

Wound magnetic core manufacturing method and wound magnetic core

A method for manufacturing a non-circular wound magnetic core composed of a nano-crystallized soft magnetic alloy thin strip comprises: a step for acquiring a multilayer body by winding a soft magnetic alloy thin strip; a step for nano-crystallizing the soft magnetic alloy thin strip by inserting a heat treatment inner peripheral jig to the inner peripheral side of the multilayer body, maintaining the multilayer body in a non-circular shape, and subjecting the multilayer body to a heat treatment; and a step for maintaining the nano-crystallized multilayer body in the non-circular shape by using outer and inner peripheral jigs and impregnating resin between the layers of the multilayer body. The resin impregnation inner and outer peripheral jigs are shaped so as to not contact the inner peripheral surface and/or the outer peripheral surface of the multilayer body at a part where the multilayer body has a large degree of curvature.

Device for preparing a magnetic core with a thin amorphous ribbon

The invention discloses a method and its device for preparing a magnetic core with amorphous ribbon. The magnetic core is prepared with amorphous ribbon, the size of the amorphous ribbon is controlled according to the target requirements, and the magnetic core with required size and shape is prepared according to the target requirements; the single-roller rapid quenching technology with online automatic segmentation and automatic storage capability is used for preparation, which can control the length, width and thickness of the amorphous ribbon according to the target requirements; the amorphous ribbon segmented by single-roller rapid quenching technology is used to spray and cool down one by one, and then air-dry, transfer, spray adhesive and online store it one by one; the stored amorphous ribbon is reshaped, compressed and heat-treated successively, and then demoulded to prepare a magnetic core.

Electromagnetic field shielding plate, method for manufacturing same, electromagnetic field shielding structure, and semiconductor manufacturing environment

Provided is an electromagnetic field shielding plate, etc., in which it is possible to reduce weight while achieving high shielding performance from relatively high-frequency electromagnetic fields. The electromagnetic field shielding plate is configured by layering a permalloy layer 3 comprising a plate or sheet of permalloy, and an amorphous layer 1 comprising an Fe—Si—B—Cu—Nb-based amorphous plate or sheet.

BASIC MODULE FOR MAGNETIC CORE OF AN ELECTRICAL TRANSFORMER, MAGNETIC CORE COMPRISING SAID BASIC MODULE, METHOD FOR MANUFACTURING SAID MAGNETIC CORE, AND TRANSFORMER COMPRISING SAID MAGNETIC CORE
20170345554 · 2017-11-30 · ·

Disclosed is a basic module of a magnetic core of a wound electrical transformer. The basic module includes first and second windings placed atop one another and made of first and second materials, respectively. The first material is a crystal having a saturation magnetization ≧1.5 T and magnetic losses less than 20 W/kg in sine waves having a frequency of 400 Hz, for maximum induction of 1 T, and the second material is a material having an apparent saturation magnetostriction less than or equal to 5 ppm and magnetic losses less than 20 W/kg in sine waves having a frequency of 400 Hz, for maximum induction of 1 T. The cross-sections of the first winding and cross-sections of the second winding satisfy (S.sub.1/(S.sub.1+S.sub.3); S.sub.2/(S.sub.2+S.sub.4)) of the first material, having a high saturation magnetization, compared to the cross-section of both materials together, is 2%-50%.