H01F41/068

WINDING CONFIGURATION AS PART OF AN INTEGRATED STRUCTURE FOR A MEDIUM FREQUENCY TRANSFORMER
20220375678 · 2022-11-24 ·

A method for producing a coil for a transformer, in particular for a medium frequency transformer for a resonant DC/DC converter or a dual active bridge DC/DC converter, is disclosed which: providing a plurality of M>1 conductive foil strips, each having a first ending and a second ending; stacking the plurality of conductive foil strips to obtain a foil strip stack having a first ending and a second ending, wherein an electrically insulating layer is provided between any two adjacent foil strips; electrically interconnecting the first endings of all conductive foil strips to a first terminal; for each of the conductive foil strips providing a connector at the second ending of the foil strip; and coiling up the foil strip stack from the first end.

WINDING CONFIGURATION AS PART OF AN INTEGRATED STRUCTURE FOR A MEDIUM FREQUENCY TRANSFORMER
20220375678 · 2022-11-24 ·

A method for producing a coil for a transformer, in particular for a medium frequency transformer for a resonant DC/DC converter or a dual active bridge DC/DC converter, is disclosed which: providing a plurality of M>1 conductive foil strips, each having a first ending and a second ending; stacking the plurality of conductive foil strips to obtain a foil strip stack having a first ending and a second ending, wherein an electrically insulating layer is provided between any two adjacent foil strips; electrically interconnecting the first endings of all conductive foil strips to a first terminal; for each of the conductive foil strips providing a connector at the second ending of the foil strip; and coiling up the foil strip stack from the first end.

Manufacturing Method of Wound Magnetic Core, and Wound Magnetic Core
20230317368 · 2023-10-05 · ·

A nonmagnetic insulating metal oxide powder is made to adhere to a surface of a soft magnetic metal ribbon having an amorphous structure; this is wound in annular fashion and made into a wound body at which the metal oxide powder intervenes between ribbon layers; the wound body is made to undergo heat treatment in a nonoxidizing atmosphere; the wound body is thereafter subjected to treatment for formation of an oxide film in an oxidizing atmosphere adjusted to be at a temperature lower than that at the heat treatment to cause oxidation of the surface of the soft magnetic metal ribbon; and spaces between ribbon layers at the wound body are moreover impregnated with resin and curing is carried out to fuse the metal oxide powder thereto.

Machine and method for processing a continuous semi-processed product

A machine for processing a continuous semi- processed product (W), comprising a feeding unit (10), a processing unit (21, 22, 23), and a terminal cutting unit (30) past which processed segments (M) of the semi-processed product (W) are producible, which width (LI, L2, L3) is correlated to the feed step. The feeding unit (10) is automatically adjustable in the feed step. The machine further comprises actuators (21a, 22a, 23a) configured to adjust the position of the processing unit along the feed direction (A) of the semi-processed product (W), and a control system (40) configured to read input instructions relating to a series of consecutive segments to be produced, determine the required position of the processing unit (21, 22, 23) as a function of the input instructions, and determine the required feed step as a function of the input instructions.

Method for manufacturing a wound magnetic core
11715591 · 2023-08-01 · ·

[PROBLEM] To provide a wound magnetic core and a method for manufacturing a wound magnetic core permitting improvement of insulation between ribbon layers in a wound magnetic core at which soft magnetic metal ribbon has been wound to form an annular wound body. [SOLUTION MEANS] A nonmagnetic insulating metal oxide powder is made to adhere to a surface of a soft magnetic metal ribbon having an amorphous structure; this is wound in annular fashion and made into a wound body at which the metal oxide powder intervenes between ribbon layers; the wound body is made to undergo heat treatment in a nonoxidizing atmosphere; the wound body is thereafter subjected to treatment for formation of an oxide film in an oxidizing atmosphere adjusted to be at a temperature lower than that at the heat treatment to cause oxidation of the surface of the soft magnetic metal ribbon; and spaces between ribbon layers at the wound body are moreover impregnated with resin and curing is carried out to fuse the metal oxide powder thereto.

Fin-cooled axial flux rotating electrical machine, and applications thereof
11081934 · 2021-08-03 · ·

Embodiments involve rotors for axial flux induction rotating electric machines that use a soft magnetic composite for the rotor core. A first embodiment is directed to a rotor for a rotating electrical machine that transmits magnetic flux parallel to a shaft of the rotor. The rotor includes a rotor winding and a plurality of cores. The rotor winding consists of a solid piece of conductive material that comprises a plurality of cavities. Each core is placed in a respective cavity and comprises a highly resistive isotropic ferromagnetic powder.

Attaching a stator to an endbell of an axial flux rotating electrical machine

Embodiments involve rotors for axial flux induction rotating electric machines that use a soft magnetic composite for the rotor core. A first embodiment is directed to a rotor for a rotating electrical machine that transmits magnetic flux parallel to a shaft of the rotor. The rotor includes a rotor winding and a plurality of cores. The rotor winding consists of a solid piece of conductive material that comprises a plurality of cavities. Each core is placed in a respective cavity and comprises a highly resistive isotropic ferromagnetic powder.

MANUFACTURING METHOD OF WOUND MAGNETIC CORE, AND WOUND MAGNETIC CORE
20210304959 · 2021-09-30 · ·

[PROBLEM] To provide a wound magnetic core and a method for manufacturing a wound magnetic core permitting improvement of insulation between ribbon layers in a wound magnetic core at which soft magnetic metal ribbon has been wound to form an annular wound body.

[SOLUTION MEANS] A nonmagnetic insulating metal oxide powder is made to adhere to a surface of a soft magnetic metal ribbon having an amorphous structure; this is wound in annular fashion and made into a wound body at which the metal oxide powder intervenes between ribbon layers; the wound body is made to undergo heat treatment in a nonoxidizing atmosphere; the wound body is thereafter subjected to treatment for formation of an oxide film in an oxidizing atmosphere adjusted to be at a temperature lower than that at the heat treatment to cause oxidation of the surface of the soft magnetic metal ribbon; and spaces between ribbon layers at the wound body are moreover impregnated with resin and curing is carried out to fuse the metal oxide powder thereto.

Fan impeller to cool an axial flux rotating machine, and applications thereof
11025107 · 2021-06-01 · ·

Embodiments involve rotors for axial flux induction rotating electric machines that use a soft magnetic composite for the rotor core. A first embodiment is directed to a rotor for a rotating electrical machine that transmits magnetic flux parallel to a shaft of the rotor. The rotor includes a rotor winding and a plurality of cores. The rotor winding consists of a solid piece of conductive material that comprises a plurality of cavities. Each core is placed in a respective cavity and comprises a highly resistive isotropic ferromagnetic powder.

ATTACHING A STATOR TO AN ENDBELL OF AN AXIAL FLUX ROTATING ELECTRICAL MACHINE
20210135514 · 2021-05-06 · ·

Embodiments involve rotors for axial flux induction rotating electric machines that use a soft magnetic composite for the rotor core. A first embodiment is directed to a rotor for a rotating electrical machine that transmits magnetic flux parallel to a shaft of the rotor. The rotor includes a rotor winding and a plurality of cores. The rotor winding consists of a solid piece of conductive material that comprises a plurality of cavities. Each core is placed in a respective cavity and comprises a highly resistive isotropic ferromagnetic powder.