A bifilar winding system for the manufacture of poloidal field superconducting magnets for nuclear fusion includes two superconducting coil winding production lines which are symmetrically arranged, a dropping fixture, a rotary platform and a winding mold, and an automatic control system. Each of the two winding production lines includes a conductor unwinding device, a straightener, an ultrasonic cleaning machine, a sandblasting and cleaning machine, a bending machine, an inter-turn insulation taping machine. During the winding of a coil, a superconducting conductor is unwound by the conductor unwinding device under the control of the automatic control system, then straightened, ultrasonically cleaned, sandblasted and cleaned, and bent into a desired radius, then wrapped with multiple layers of insulating tape by the inter-turn insulation taping machine, and finally fixed, by the dropping fixture, precisely on the rotary platform at a correct position within a profile of the winding mold.

A bifilar winding system for the manufacture of poloidal field superconducting magnets for nuclear fusion includes two superconducting coil winding production lines which are symmetrically arranged, a dropping fixture, a rotary platform and a winding mold, and an automatic control system. Each of the two winding production lines includes a conductor unwinding device, a straightener, an ultrasonic cleaning machine, a sandblasting and cleaning machine, a bending machine, an inter-turn insulation taping machine. During the winding of a coil, a superconducting conductor is unwound by the conductor unwinding device under the control of the automatic control system, then straightened, ultrasonically cleaned, sandblasted and cleaned, and bent into a desired radius, then wrapped with multiple layers of insulating tape by the inter-turn insulation taping machine, and finally fixed, by the dropping fixture, precisely on the rotary platform at a correct position within a profile of the winding mold.

A system and method for an additive platform for a wire-wound power transmission construct includes: a wire, comprising an interior metal core, and an adhesive coating; a wire plotting platform, that shapes and deposits the wire in a moving region of wire deposition and a bonding module, comprising components that fix the wire into place. The wire plotting platform may comprise a wire deposition component and a positioning component that includes an actuation system with at least two degrees of freedom. The bonding module may comprise a mechanism that activates the adhesive coating such that the wire anneals to itself, or to other components, in the region of wire deposition concurrent to deposition of the wire by the wire plotting platform. The system functions as a high-speed high-precision additive manufacturing device, wherein the device is suited for the construction of wire-wound power transmission devices.

A coil device includes a core and a coil portion. The core includes a winding core part and a flange part disposed at one end of the winding core part in an axial direction thereof. The coil portion is formed by winding a first wire and a second wire around the winding core part. The flange part includes first and second grooves passed by a leading part of the first wire or the second wire. The first groove extends toward an outside of the flange part. The second groove extends toward the outside of the flange part at an angle differing from that of the first groove.

A coil device includes a core and a coil portion. The core includes a winding core part and a flange part disposed at one end of the winding core part in an axial direction thereof. The coil portion is formed by winding a first wire and a second wire around the winding core part. The flange part includes first and second grooves passed by a leading part of the first wire or the second wire. The first groove extends toward an outside of the flange part. The second groove extends toward the outside of the flange part at an angle differing from that of the first groove.

A common mode filter includes a magnetic core, a first wire wound around the magnetic core and comprising N turns, and a second wire wound around the magnetic core and comprising N turns, N being an integer exceeding 1. An (S+1)th turn of the first wire is stacked on an inner turn of the first wire and an inner turn of the second wire, S being a positive integer less than (N−1).

Disclosed herein is a coil component that includes a winding core part and first and second wires wound around the winding core part. The first and second wires constitute at least three winding layers on the winding core part. The same turns of the first and second wires are positioned in mutually different winding layers over a plurality of turns.

Disclosed herein is a coil component that includes a winding core part and first and second wires wound around the winding core part. The first and second wires constitute at least three winding layers on the winding core part. The same turns of the first and second wires are positioned in mutually different winding layers over a plurality of turns.

A method of manufacturing a coil for a torque sensor includes: holding a bobbin with a jig, the bobbin being formed in a cylindrical shape and provided with first inclined grooves and second inclined grooves on a cylindrical outer peripheral surface of the bobbin, the first inclined grooves being inclined at a preset specified angle with respect to an axial direction of the cylindrical shape, and the second inclined grooves being inclined at the specified angle with respect to the axial direction in a direction opposite to the first inclined grooves; and rotating the bobbin while simultaneously supplying insulated wires from nozzles arranged to surround the bobbin, and driving the nozzles in a direction orthogonal to a rotation direction of the bobbin so as to wind the insulated wires around the bobbin along the first inclined grooves or the second inclined grooves.

A method of manufacturing a coil for a torque sensor includes: holding a bobbin with a jig, the bobbin being formed in a cylindrical shape and provided with first inclined grooves and second inclined grooves on a cylindrical outer peripheral surface of the bobbin, the first inclined grooves being inclined at a preset specified angle with respect to an axial direction of the cylindrical shape, and the second inclined grooves being inclined at the specified angle with respect to the axial direction in a direction opposite to the first inclined grooves; and rotating the bobbin while simultaneously supplying insulated wires from nozzles arranged to surround the bobbin, and driving the nozzles in a direction orthogonal to a rotation direction of the bobbin so as to wind the insulated wires around the bobbin along the first inclined grooves or the second inclined grooves.