H01F41/096

WIRE ROD DISPOSING DEVICE AND WIRE ROD DISPOSITION METHOD
20220340392 · 2022-10-27 · ·

A wire rod disposing device includes: a wire rod delivering mechanism configured to deliver a wire rod from a nozzle at a predetermined speed; a movable stage serving as a member support part configured to support a base plate serving as a disposition target member such that the wire rod is routed after the wire rod is delivered from the nozzle and curved; and a tension application mechanism configured to apply tension to the wire rod, the wire rod being routed to the base plate by being delivered from the nozzle.

Method of manufacturing coil for torque sensor
11664158 · 2023-05-30 · ·

A method of manufacturing a coil for a torque sensor includes: holding a bobbin with a jig, the bobbin being formed in a cylindrical shape and provided with first inclined grooves and second inclined grooves on a cylindrical outer peripheral surface of the bobbin, the first inclined grooves being inclined at a preset specified angle with respect to an axial direction of the cylindrical shape, and the second inclined grooves being inclined at the specified angle with respect to the axial direction in a direction opposite to the first inclined grooves; and rotating the bobbin while simultaneously supplying insulated wires from nozzles arranged to surround the bobbin, and driving the nozzles in a direction orthogonal to a rotation direction of the bobbin so as to wind the insulated wires around the bobbin along the first inclined grooves or the second inclined grooves.

Method of manufacturing coil for torque sensor
11664158 · 2023-05-30 · ·

A method of manufacturing a coil for a torque sensor includes: holding a bobbin with a jig, the bobbin being formed in a cylindrical shape and provided with first inclined grooves and second inclined grooves on a cylindrical outer peripheral surface of the bobbin, the first inclined grooves being inclined at a preset specified angle with respect to an axial direction of the cylindrical shape, and the second inclined grooves being inclined at the specified angle with respect to the axial direction in a direction opposite to the first inclined grooves; and rotating the bobbin while simultaneously supplying insulated wires from nozzles arranged to surround the bobbin, and driving the nozzles in a direction orthogonal to a rotation direction of the bobbin so as to wind the insulated wires around the bobbin along the first inclined grooves or the second inclined grooves.

Installation and method for winding an elongated flexible inductor

The present invention relates to an installation and method for winding an elongated flexible inductor, the proposed installation comprising a first conveyor (11) for moving the elongated flexible inductor (1) in a conveyance direction, supported on a conveyance surface (12); a retaining device (13) for fixing the flexible inductor (1) to said conveyance surface (12); winding means for winding a metallic lead wire (30) around a section of the flexible inductor (1) not supported on said conveyance surface (12), comprising at least one lead wire reel (31), a lead wire feed device (32) and a turning device (33), a holding device (20) provided for holding a portion of the already wound flexible inductor (1), being located opposite and spaced from the end of the first conveyor by a minimum predetermined distance, defining a winding area (50) susceptible to being accessed by said lead wire feed device (32); said turning device (33) causing the simultaneous turning of the first conveyor and of said holding device.

Installation and method for winding an elongated flexible inductor

The present invention relates to an installation and method for winding an elongated flexible inductor, the proposed installation comprising a first conveyor (11) for moving the elongated flexible inductor (1) in a conveyance direction, supported on a conveyance surface (12); a retaining device (13) for fixing the flexible inductor (1) to said conveyance surface (12); winding means for winding a metallic lead wire (30) around a section of the flexible inductor (1) not supported on said conveyance surface (12), comprising at least one lead wire reel (31), a lead wire feed device (32) and a turning device (33), a holding device (20) provided for holding a portion of the already wound flexible inductor (1), being located opposite and spaced from the end of the first conveyor by a minimum predetermined distance, defining a winding area (50) susceptible to being accessed by said lead wire feed device (32); said turning device (33) causing the simultaneous turning of the first conveyor and of said holding device.

WINDING DEVICE AND WIRE WINDING METHOD
20220190695 · 2022-06-16 · ·

A winding device includes: a winding core having a winding body and flanges provided on both sides of the winding body in a rotation-axis direction, the winding core being configured such that a wire rod supplied from a supply source is wound around the winding body being rotated; a guide member configured to be rotated together with the winding core, the guide member being configured to guide the wire rod to the winding body; and an axial-direction moving mechanism configured to move the guide member in the rotation-axis direction of the winding core.

METHOD AND PROCESSING LINE FOR MANUFACTURING A STATOR FOR ELECTRIC MOTORS
20230261556 · 2023-08-17 ·

A method, a processing line and components of the processing line for making a stator for electric motors, and the resultant stator. The conducting wire is wound in coils having at least one straight portion which is inserted into a corresponding stator sector. The sector is thus deformed to move its teeth close to each other and to close the straight portion of the coil. Multiple stator sectors so made are assembled together to form a stator complete with windings. During the production of stator sectors, the coils and/or stator sectors are rototranslated to bring them to the final position they must take inside the finished stator. Measures are provided to maximize the filling factor, to minimize torque ripple phenomena, to minimize noise and the vibrations of the electric motor achieved with the stator, and to maximize its performance, under other equal conditions.

Feed-through ultrasonic cleaning system for winding of large-sized superconducting coils

A feed-through ultrasonic cleaning system for winding of a superconducting coil, including a sealed chamber system, a main ultrasonic cleaning system, a deionized water spraying system, a compressed air blow-drying system, and an automatic control system. During the winding of an armored superconducting coil, a superconducting conductor which is fed at a constant speed successively passes through a sealed chamber, an ultrasonic cleaning chamber, a first compressed air blow-drying chamber, a deionized water spray chamber, and a second compressed air blow-drying chamber in the ultrasonic cleaning system.

Feed-through ultrasonic cleaning system for winding of large-sized superconducting coils

A feed-through ultrasonic cleaning system for winding of a superconducting coil, including a sealed chamber system, a main ultrasonic cleaning system, a deionized water spraying system, a compressed air blow-drying system, and an automatic control system. During the winding of an armored superconducting coil, a superconducting conductor which is fed at a constant speed successively passes through a sealed chamber, an ultrasonic cleaning chamber, a first compressed air blow-drying chamber, a deionized water spray chamber, and a second compressed air blow-drying chamber in the ultrasonic cleaning system.

APPARATUS AND PROCESS FOR CREATION OF DENSELY PACKED PRECISION ALIGNED LAYER WOUND ELECTROMAGNETIC COILS FOR ELECTRIC MOTORS, VOICE COILS, AND GALVANOMETERS

An apparatus for creating an electromagnetic coil, including: a platform for building the coil; a dispenser to dispense a wire via a nozzle; a wire feeder to feed the wire through the dispenser; a coating applicator to apply a bondable overcoat to the wire, such that when a section of the wire is laid adjacent to another section of the wire, the bondable overcoats of the respective sections bond to each other; one or more actuators to provide at least three degrees of freedom to the dispenser and/or the platform; and a processor to control the one or more actuators to move the dispenser and/or platform such that the wire is dispensed at a specified location relative to the platform; wherein the processor controls the one or more actuators based on a program stored in a memory, the program including instructions for laying the wire according to a predetermined pattern.