A dry-type transformer, comprises a magnetic core, at least one high voltage (HV) winding, and at least one low voltage (LV) winding inductively coupled to the magnetic core. The transformer is made by determining a shape of an electric field that is generated, 3D printing a dielectric structure shaped to conform to the determined shape of the electric field, and mounting the dielectric structure between the HV and LV windings. A dielectric barrier arrangement for electrically isolating a coil of a transformer assembly from a further coil of the transformer assembly or from a core of the transformer assembly comprises a first dielectric structure having a first cylindrical dielectric structure extending along a longitudinal axis (L).

An isolated switch-mode power supply includes at least one input, at least one output, and a power circuit coupled between the at least one input and the at least one output for converting an input voltage or current to an output voltage or current. The power circuit includes a transformer having one or more primary windings, one or more secondary windings, an electrical insulator, and a core magnetically coupling the one or more primary windings and the one or more secondary windings. Upper portions of the primary and secondary windings are covered with the electrical insulator. Other example switchmode power supplies, transformers, magnetic chokes and methods are also disclosed.

An isolated switch-mode power supply includes at least one input, at least one output, and a power circuit coupled between the at least one input and the at least one output for converting an input voltage or current to an output voltage or current. The power circuit includes a transformer having one or more primary windings, one or more secondary windings, an electrical insulator, and a core magnetically coupling the one or more primary windings and the one or more secondary windings. Upper portions of the primary and secondary windings are covered with the electrical insulator. Other example switchmode power supplies, transformers, magnetic chokes and methods are also disclosed.

A multilayer coil component includes a multilayer body, and first and second outer electrodes. The multilayer body is formed by stacking plural insulating layers in a length direction, and includes a coil incorporated therein. The first and second outer electrodes are electrically connected to the coil. The coil is formed by electrically connecting plural coil conductors stacked in the length direction together with the insulating layers. The multilayer body has first and second end surfaces, first and second major surfaces, and first and second lateral surfaces. The first outer electrode has first, second, and third electrode portions. As viewed in plan in the width direction, the third electrode portion is substantially concave toward a vertex where first and second edges meet, the first edge being an edge where the first and third electrode portions meet, the second edge being an edge where the second and third electrode portions meet.

A multilayer coil component includes a multilayer body, and first and second outer electrodes. The multilayer body is formed by stacking plural insulating layers in a length direction, and includes a coil incorporated therein. The first and second outer electrodes are electrically connected to the coil. The coil is formed by electrically connecting plural coil conductors stacked in the length direction together with the insulating layers. The multilayer body has first and second end surfaces, first and second major surfaces, and first and second lateral surfaces. The first outer electrode has first, second, and third electrode portions. As viewed in plan in the width direction, the third electrode portion is substantially concave toward a vertex where first and second edges meet, the first edge being an edge where the first and third electrode portions meet, the second edge being an edge where the second and third electrode portions meet.

A reactor that includes a coil having a wound portion; a magnetic core; a holding member provided at both ends of the wound portion; a mold resin by which the coil and the holding member are integrated into one piece; a casing that houses an assembly that includes the coil, the magnetic core, and the holding member; and a potting resin that fills up the casing to seal at least a part of the assembly.

An assembly and method of manufacturing the coil assembly is provided. The method includes acquiring a sheet of a conductive metal and producing a plurality of coils from the sheet of conductive metal. Further, the method includes layering at least two of the plurality of coils with an insulation layer there between to construct the coil assembly and electrically coupling the at least two of the plurality of coils within the coil assembly.

An electronic component includes: an element body in which a plurality of insulator layers are stacked; a coil in which a plurality of inner conductors installed in the element body are electrically connected to each other; and an outer electrode that is disposed on an outer surface of the element body, is electrically connected to the coil, and includes at least a baked electrode layer. The inner conductor connected to the outer electrode includes a connection conductor that electrically connects the baked electrode layer to the inner conductor. The connection conductor includes a protruding portion that protrudes from the outer surface of the element body to the outer electrode. The protruding portion includes a metal having a smaller diffusion coefficient than a metal of a main component included in the baked electrode layer. The inner conductors have a lower electric resistance value than the metal included in the protruding portion.

The present disclosure relates to transformers. Various embodiments of the teachings herein may include a coating of an insulation body of a dry transformer. For example, the electrical winding may include multiple windings of a winding conductor wound to form a coil. The coil has been embedded into a solid insulation body. In some embodiments, a coating of an electrically conductive material, comprising a resin matrix and microscale filler, has been applied to at least one surface of the insulation body.

A reactor includes a coil having a winding portion, and a magnetic core including a core piece having an inner core portion disposed inside the winding portion. The core piece is a compact made of a composite material that contains a magnetic powder and a resin. The reactor further includes: a first projection that is integrated with and projects from an outer peripheral face of the inner core portion, and comes into contact with an inner peripheral face of the winding portion so as to position the winding portion in a diameter direction of the winding portion, and a second projection that is integrated with and projects from the core piece at a position opposing an end face of the winding portion, and comes into contact with the end face of the winding portion so as to position the winding portion in an axial direction thereof.