A circuit interrupter includes a sensor structured to output a sensor signal, a control unit structured to receive an external control signal, the control unit including: a communication interface structured to receive the external control signal, and a waveform generator structured to generate a waveform equivalent to the sensor signal in response to the external control, and a signal processing circuit structured to receive and process the sensor signal or the generated waveform and to output the processed sensor signal or generated waveform to the control unit.

A circuit interrupter includes a sensor structured to output a sensor signal, a control unit structured to receive an external control signal, the control unit including: a communication interface structured to receive the external control signal, and a waveform generator structured to generate a waveform equivalent to the sensor signal in response to the external control, and a signal processing circuit structured to receive and process the sensor signal or the generated waveform and to output the processed sensor signal or generated waveform to the control unit.

A circuit breaker having a housing with an accessory cover includes an accessory cover interlock assembly that trips the circuit breaker upon removal of the accessory cover. The accessory cover interlock assembly includes a plunger rotatable from an initial install position to an engaged position that moves a trip lever into a de-energize position (tripping the circuit breaker) upon removal of the accessory cover. The accessory cover interlock assembly prevents the circuit breaker from being reset while the access cover is removed. The accessory cover interlock assembly automatically resets upon re-attachment of the accessory cover to the circuit breaker housing. Methods of forced safety tripping in a circuit breaker are also provided, as are other aspects.

A circuit breaker having a housing with an accessory cover includes an accessory cover interlock assembly that trips the circuit breaker upon removal of the accessory cover. The accessory cover interlock assembly includes a plunger rotatable from an initial install position to an engaged position that moves a trip lever into a de-energize position (tripping the circuit breaker) upon removal of the accessory cover. The accessory cover interlock assembly prevents the circuit breaker from being reset while the access cover is removed. The accessory cover interlock assembly automatically resets upon re-attachment of the accessory cover to the circuit breaker housing. Methods of forced safety tripping in a circuit breaker are also provided, as are other aspects.

The circuit breaker is fabricated by an assembly step that makes a circuit breaker assembly with a moving contact metal plate, stationary contact metal plate, and bimetallic strip disposed in prescribed locations in an external case; and an anneal step that introduces the circuit breaker assembly made in the assembly step into an anneal oven, heats the circuit breaker assembly in the anneal oven and then cools it to anneal both the moving contact metal plate and the bimetallic strip and produce a heat-treated circuit breaker.

The circuit breaker is fabricated by an assembly step that makes a circuit breaker assembly with a moving contact metal plate, stationary contact metal plate, and bimetallic strip disposed in prescribed locations in an external case; and an anneal step that introduces the circuit breaker assembly made in the assembly step into an anneal oven, heats the circuit breaker assembly in the anneal oven and then cools it to anneal both the moving contact metal plate and the bimetallic strip and produce a heat-treated circuit breaker.