An active/passive fuse module including a base, a busbar disposed on the base and including a fuse element extending over a cavity in a top surface of the base and having a plurality of weak points formed therein, a pyrotechnic interrupter (PI) disposed atop the base and including a piston disposed within a shaft above the fuse element, the piston having an edge with a geometry that corresponds to a geometry of a pattern defined by the weak points in the fuse element, a first pyrotechnic ignitor coupled to a controller and configured to detonate and force the piston through the fuse element upon receiving an initiation signal from the controller, and a second pyrotechnic ignitor coupled to the busbar by a pair of leads and configured to detonate and force the piston through the fuse element upon an increase in voltage across the leads.

A device for controlling battery operation includes a battery cell, a thermal cutoff, and a battery management system. The thermal cutoff is coupled in series between the battery cell and a system load of the device. The thermal cutoff has at least three terminals. A first terminal of the thermal cutoff is electrically-coupled to the battery cell and a second terminal of the thermal cutoff is electrically-coupled to the system load. The thermal cutoff includes a permanent failure mechanism having an open state and closed state wherein the closed state allows electrical communication between the first terminal and the second terminal. The battery management system is electrically-coupled to a third terminal of the thermal cutoff. The permanent failure mechanism permanently switches to the open state in response to an electrical signal from the battery management system.

Provided are a protecting device capable of safely and quickly interrupting a current path by restricting heat absorption to a lower case, and a battery pack using the same. A protecting device includes: a meltable conductor 3; and a housing 6 including a lower case 4 and an upper case 5, the housing being formed by joining the lower case 4 and the upper case 5, and the lower case 4 is provided with a recessed portion 23 having support portions 21 provided at opposing side edges of the recessed portion 23 and hollow portions 22 provided on the side edges substantially orthogonal to the side edges of the recessed portion 23 on which the support portions 21 are provided.

An energy storage system for a vehicle, includes one or more battery units for storing electrical energy; at least one high voltage switch for connection and disconnection of the one or more battery units to at least one load, such as an electrical machine; a fuse for disconnection of the one or more battery units when the energy storage system experiences an overcurrent being above a predetermined overcurrent value. The energy storage system is configured to during use, identify if a condition has occurred which requires immediate shutdown of the energy storage system.

A protection device comprises a substrate, a fusible element and a heating element. The substrate comprises a first electrode and a second electrode on its surface. The fusible element is disposed on the substrate and connects to the first electrode and the second electrode at two ends. The fusible element comprises a first metal layer and a second metal layer disposed on the first metal layer. The second metal layer has a lower melting point than that of the first metal layer. The heating element is disposed on the substrate. In the event of over-voltage or over-temperature, the heating element heats up to melt and blow the fusible element. The second metal layer is 40-95% of the fusible element in thickness.

A thermal protection device, comprising: a first PTC device, arranged in a PTC circuit, and having a first input side, coupled to an input path of the PTC circuit, and having a first output side, coupled to an output path of the PTC circuit; a second PTC device, arranged in the PTC circuit, and having a second input side, coupled to the input path of the PTC circuit, and having a second output side, coupled to the output path of the PTC circuit; and a thermal link having a third input side, coupled to the first output side of the first PTC device and the second output side of the second PTC device, via the output path of the PTC circuit.

An active/passive fuse module including a base, a busbar disposed on the base and including a fuse element extending over a cavity in a top surface of the base and having a plurality of weak points formed therein, a pyrotechnic interrupter (PI) disposed atop the base and including a piston disposed within a shaft above the fuse element, the piston having an edge with a geometry that corresponds to a geometry of a pattern defined by the weak points in the fuse element, a first pyrotechnic ignitor coupled to a controller and configured to detonate and force the piston through the fuse element upon receiving an initiation signal from the controller, and a second pyrotechnic ignitor coupled to the busbar by a pair of leads and configured to detonate and force the piston through the fuse element upon an increase in voltage across the leads.

A protective element (30) includes an insulating substrate (33), a plurality of electrodes (34) provided on the insulating substrate (33), a fuse element (35) electrically connected to any electrode (34) of the plurality of electrodes (34), and a heat generation element (38) provided on the insulating substrate (33) for heating and fusing the fuse element (35). The fuse element (35) contains a composite metal material in which a first fusible metal (31) and a second fusible metal (32) are stacked, some of a component of the first fusible metal (31) being dissolved at a joint working temperature, the second fusible metal (32) being lower in melt temperature than the first fusible metal (31), at least some of a component of the second fusible metal (32) being molten at the joint working temperature.

A protective element includes an insulating substrate, a plurality of electrodes provided on the insulating substrate, a fuse element electrically connected to any electrode of the plurality of electrodes, and a heat generation element provided on the insulating substrate for heating and fusing the fuse element. The fuse element contains a composite metal material in which a first fusible metal and a second fusible metal are stacked, some of a component of the first fusible metal being dissolved at a joint working temperature, the second fusible metal being lower in melt temperature than the first fusible metal, at least some of a component of the second fusible metal being molten at the joint working temperature.

The present disclosure provides an excitation fuse with a conductor and a fusant being sequentially broken, the excitation fuse comprising a housing and a cavity in the housing, wherein at least one conductor is provided to be inserted in the housing and the cavity and has two ends connected with an external circuit; at least one fusant is provided in parallel on the conductor; an excitation device and a breaking device are mounted in the cavity at one side of the conductor; the excitation device may receive an external excitation signal to act to drive the breaking device to sequentially form at least one fracture on the conductor and the fusant respectively; and at least one fracture on the conductor is connected in parallel with the fusant.