Provided herein are coil support structures and methods of retaining a printed circuit board assembly (PCBA) of a relay. In some embodiments, a bi-stable relay assembly may include a coil support structure, having a central section extending between a first end section and a second end section, and set of biasable fasteners extending from the first end section and the second end section, wherein each of the set of biasable fasteners includes a sloped engagement surface and a retention slot. The coil support structure may further include a PCBA coupled to the first and second end sections of the coil support structure, wherein the coil support structure extends within the retention slot of each of the set of biasable fasteners.

An electrical contactless switch that includes a housing, a moveable element and a magnetic field sensor. The moveable element is made of a ferromagnetic material and is slidably mounted in the housing. The moveable element is adapted to move relative to the housing between a resting position and an engaged position, the moveable element is elastically biased towards the resting position. The moveable element includes a plurality of magnetized legs spaced from each other and at least part of the magnetized legs is slidably guided in the housing. The magnetic field sensor is secured to the housing and positioned to face the plurality of magnetized legs. The magnetic sensor is configured to detect a magnetic field generated by the magnetized legs as the moveable element is in the engaged position. The moveable element is closer to the magnetic field sensor in the engaged position than in the resting position

Systems and methods for forming a magnetostatic MEMS switch include forming a movable beam on a first substrate, forming the electrical contacts on a second substrate, and coupling the two substrates using a hermetic seal. A shunt bar on the movable plate may close the switch when lowered onto the contacts. The switch may generally be closed, with the shunt bar resting on the contacts. However, a magnetically permeable material may also be inlaid into the movable plate. The switch may then be opened by placing either a permanent magnet or an electromagnet in proximity to the switch.

An electromagnetic relay device includes a mover, a plunger, and a solenoid unit that causes the plunger to reciprocate. The mover includes a movable contact movable to abut onto or separate from a stationary contact. The plunger causes the mover to reciprocate to accordingly cause the movable contact to abut onto or separate from the stationary contact. A heat-resistant member is interposed between the insulator and the mover. The plunger enables indirect abutment onto the mover through the insulator and the heat-resistant member. A heat-resistant temperature of the heat-resistant member is set to be higher than that of the insulator.

An electromagnetic relay includes a fixed contact, a movable contact piece, a drive shaft, and a movable iron core. The movable contact piece is movable in a first direction and in a second direction. The drive shaft that extends in the first direction and the second direction and that is coupled to the movable contact piece. The movable iron core is coupled to the drive shaft so as to be integrally movable at a position beyond the movable contact piece in the first direction or at a position beyond the movable contact piece in the second direction. The drive shaft includes a first contact portion configured to contact the movable contact piece, a second contact portion configured to contact the movable iron core, and an insulating portion made from an insulating material and configured to insulate the movable contact piece and the movable iron core from each other.

An electromagnetic relay includes a fixed contact, a movable contact piece, a drive shaft, and a movable iron core. The movable contact piece is movable in a first direction and in a second direction. The drive shaft that extends in the first direction and the second direction and that is coupled to the movable contact piece. The movable iron core is coupled to the drive shaft so as to be integrally movable at a position beyond the movable contact piece in the first direction or at a position beyond the movable contact piece in the second direction. The drive shaft includes a first contact portion configured to contact the movable contact piece, a second contact portion configured to contact the movable iron core, and an insulating portion made from an insulating material and configured to insulate the movable contact piece and the movable iron core from each other.

An electromagnetic relay includes a first movable contact piece, a moving member, a coil, and a movable iron core. The movable iron core is connected to the moving member and is configured to move by a magnetic force generated by the coil. The moving member is made of an electrical insulator. The moving member includes a support portion and a connecting portion. The support portion holds a first movable contact piece. The connecting portion is connected to the movable iron core. The connecting portion includes a locking groove and a locking projection. An end of the movable iron core is disposed in the locking groove. The locking projection presses the end of the movable iron core in the locking groove. The locking projection extends in a support direction perpendicular to a moving direction of the moving member.

An electromagnetic relay includes a first movable contact piece, a moving member, a coil, and a movable iron core. The movable iron core is connected to the moving member and is configured to move by a magnetic force generated by the coil. The moving member is made of an electrical insulator. The moving member includes a support portion and a connecting portion. The support portion holds a first movable contact piece. The connecting portion is connected to the movable iron core. The connecting portion includes a locking groove and a locking projection. An end of the movable iron core is disposed in the locking groove. The locking projection presses the end of the movable iron core in the locking groove. The locking projection extends in a support direction perpendicular to a moving direction of the moving member.

A contactor includes a housing and first and second fixed contacts coupling to the housing having mating ends received in the cavity of the housing and terminating ends outside of the housing. A movable contact is movable within the cavity between a mated position and an unmated position that engages the mating end of the second fixed contact in the mated position and is separated from the second fixed contact in the unmated position. A flexible busbar is coupled to the first mating end and coupled to the movable contact. The flexible busbar electrically connects the first fixed contact and the movable contact in both the mated position and the unmated position. A coil assembly in the cavity operates to move the movable contact between the unmated position and the mating position.

A contactor includes a housing and first and second fixed contacts coupling to the housing having mating ends received in the cavity of the housing and terminating ends outside of the housing. A movable contact is movable within the cavity between a mated position and an unmated position that engages the mating end of the second fixed contact in the mated position and is separated from the second fixed contact in the unmated position. A flexible busbar is coupled to the first mating end and coupled to the movable contact. The flexible busbar electrically connects the first fixed contact and the movable contact in both the mated position and the unmated position. A coil assembly in the cavity operates to move the movable contact between the unmated position and the mating position.