Various methods and apparatus relating to three-dimensional battery structures and methods of manufacturing them are disclosed and claimed. In certain embodiments, a three-dimensional battery comprises a battery enclosure, and a first structural layer within the battery enclosure, where the first structural layer has a first surface, and a first plurality of conductive protrusions extend from the first surface. A first plurality of electrodes is located within the battery enclosure, where the first plurality of electrodes includes a plurality of cathodes and a plurality of anodes, and wherein the first plurality of electrodes includes a second plurality of electrodes selected from the first plurality of electrodes, each of the second plurality of electrodes being in contact with the outer surface of one of said first plurality of conductive protrusions. Some embodiments relate to processes of manufacturing energy storage devices with or without the use of a backbone structure or layer.

The present invention provides a single electrode assembly, in which a plurality of negative electrodes and positive electrodes are stacked alternately and repeatedly, and separators are disposed between the plurality of negative electrodes and positive electrodes, the electrode assembly including: a negative electrode tab part formed on one end of the electrode assembly and extending from the plurality of negative electrodes; a positive electrode bus bar spaced apart from the negative electrode tab part on the one end of the electrode assembly and electrically connecting the plurality of the positive electrodes; a positive electrode tab part formed on the other end of the electrode assembly opposite to the one end and extending from the plurality of positive electrodes; and a negative electrode bus bar spaced apart from the positive electrode tab part on the other end of the electrode assembly and electrically connecting the plurality of the negative electrodes.

A battery includes a first current collector, a first electrode layer, and a first counter electrode layer. The first counter electrode layer is a counter electrode of the first electrode layer, and the first current collector includes a first electroconductive portion, a second electroconductive portion, and a first insulating portion. The first electrode layer is disposed in contact with the first electroconductive portion, and the first counter electrode layer is disposed in contact with the second electroconductive portion. The first insulating portion links the first electroconductive portion and the second electroconductive portion, and the first current collector is folded at the first insulating portion, whereby the first electrode layer and the first counter electrode layer are positioned facing each other.

A battery pack includes a base plate forming a bottom surface; a main frame combined to the base plate and extending in a height direction to form a wall structure for supporting both side portions of the plurality of battery modules; and a top plate combined to an upper portion of the main frame to form a ceiling, wherein at least one of the top plate and the base plate is provided in a plate body shape including a bead.

A battery module includes a partition wall and a thermal insulation layer for thermal runaway prevention, and more particularly a battery module is configured such that a cell module assembly includes two or more cell stacks, in each of which a plurality of battery cells is stacked in a vertical direction, is received in a space portion defined in a protective case and such that one more partition walls are provided in at least one of between neighboring ones of the cell stacks and between the cell stacks and the protective case.

A method for manufacturing a battery module, the method including: forming a battery cell stack by stacking a plurality of plate-shaped battery cells parallel and adjacent to each other; accommodating the battery cell stack in a module frame including four plates surrounding at least four surfaces of the battery cell stack; attaching adhesive tapes to perimeters of an injection hole and an observation hole formed in a lower plate among the four plates; injecting a thermal conductive resin solution through the injection hole; and writing injection information of the injecting a thermal conductive resin solution on at least a portion of the adhesive tapes.

A battery module of the present invention is adaptable to be utilized in various configurations including and not limited to an overlapping battery cell packaging configuration and a vertical stack battery cell packaging configuration used in an automotive and non-automotive applications. The battery module has a plurality of battery heatsink assemblies with the cells disposed therebetween. A plurality of rods extend through the each heatsink assemblies to secure the heatsink assemblies and the cell with one another to form the battery module.

A sulfide all-solid-state battery which is capable of absorbing heat by a heat absorbing layer at abnormal heat generation and maintaining capacity of a battery at a high level for a long time use is provided. The sulfide all-solid-state battery contains at least one unit cell, at least one heat absorbing layer, a battery case which accommodates the unit cell and the heat absorbing layer, the unit cell contains sulfide solid electrolyte, the heat absorbing layer contains at least one organic heat absorbing material selected from the group consisting of sugar alcohols and hydrocarbons, and the heat absorbing layer does not contain an inorganic hydrate.

An electrode assembly includes: a plurality of first electrodes, each including a first electrode portion having a first active material layer thereon and a first uncoated region electrically connected to the first electrode portion; a separation membrane including a plurality of receiving portions arranged at intervals and respectively accommodating the first electrode portions, the separation membrane being folded so that surfaces of adjacent ones of the receiving portions face each other; and a plurality of second electrodes respectively positioned between adjacent ones of the receiving portions that face each other to overlap a corresponding one of the first electrode portions. The plurality of second electrodes each include a second electrode portion having a second active material layer thereon and a second uncoated region electrically connected to the second electrode portion.

A battery includes an electricity-generating element that includes an electrode layer and a counter-electrode layer, an electrode current collector that is disposed in contact with the electrode layer, a counter-electrode current collector that is disposed in contact with the counter-electrode layer, and a first sealing section that includes a first portion and a second portion. In the battery, the first portion is positioned within an opposing region where the electrode current collector and the counter-electrode current collector oppose each other and is in contact with the electrode current collector and the counter-electrode current collector. In addition, the second portion is positioned outside the opposing region, and the second portion is positioned outside both an edge of the electrode current collector and an edge of the counter-electrode current collector.