The flat-shaped battery of the present invention comprises a battery container provided with an outer can and a sealing plate, and a positive electrode, a negative electrode, a separator, and an electrolyte solution are enclosed in the battery container. The positive electrode is housed in the outer can, and a porous electrolyte solution absorber is inserted between the positive electrode and an inner bottom surface of the outer can. Also, the method for manufacturing a flat-shaped battery, including: disposing an electrolyte solution absorber on an inner bottom surface of the outer can; disposing the positive electrode on the electrolyte solution absorber; and injecting the electrolyte solution into the outer can after disposing the electrolyte solution absorber, before or after disposing the positive electrode. A porous body having a porosity of 40 to 90% is used as the electrolyte solution absorber.

Vacuum insulated battery housings, packs, systems, powered instruments, and methods. The insulated battery system may include a vacuum insulated housing with an outer wall and an inner wall having a vacuum space in between. One or more battery cells and other components are receivable in the vacuum insulated housing. A lid or casing seals the vacuum insulated housing. The insulated battery system protects the battery cells and other battery components from thermal degradation, for example, during autoclave or steam sterilization procedures.

A rechargeable electrochemical battery in the form of a single or multi-stranded wire assembly may be utilized as a power source for any number of implantable or non-implantable medical devices. As the wire form battery may be scaled to micro size, it may be utilized to power medical devices that were traditionally non-active devices, but which may be enhanced with active components. The wire form battery may be cut to size for a particular application which provides the same open circuit voltage regardless of how the wire is ultimately configured and the length of the wire utilized. Although the battery is in wire form, various arrangements of the components within the battery are also possible.

An electrode, in particular for micro-batteries, produced in a plurality of layers with intermediate steps of masking a first layer leaving some parts of the latter exposed in order next to produce a removal of material eliminating defects. After removal of the masking layer, the second layer can be formed. Other layers can then follow in the same way.

In a battery case sealing method, a lid is fitted to an opening of a battery case, and then a side wall on an inner side of the battery case and a side surface of the lid are brought into contact with each other. The side wall forms the opening. In a state where the side wall on the inner side of the battery case is in contact with the side surface of the lid, a boundary portion between the side wall and the side surface of the lid is welded by irradiating a laser beam in a direction from an outer side of the battery case toward the inner side of the battery case in a thickness direction of the lid.

An electrochemical device is disclosed, which includes an anode and a cathode. The electrochemical device also includes an extruded electrolyte composition disposed between the anode and the cathode. The cathode and/or the anode of the electrochemical device may be disposed in a stacked geometry or in a lateral x-y plane geometry. The electrolyte composition may include a gel polymer electrolyte. The electrolyte composition is disposed between the anode and the cathode in a laterally non-continuous pattern. A method of producing an electrolyte layer of an electrochemical device is also disclosed.

An electrochemical device is disclosed, which may include an anode, a cathode, and a molded electrolyte composition disposed between the anode and the cathode. Implementations of the electrochemical device may include where the cathode and/or the anode are disposed in a stacked geometry. The electrolyte composition may include a gel polymer electrolyte, which can include a hydrogel of a copolymer and a salt dispersed in the hydrogel of a copolymer. The electrolyte composition may alternatively include a crosslinker or a photoinitiator. A method of producing an electrolyte layer of an electrochemical device is also disclosed, including preparing a substrate having an electrode for an electrochemical device, preparing a gasket to form a cavity on the substrate for the electrolyte layer, and depositing an electrolyte composition onto the substrate

Some embodiments provide a portable power supply comprising a housing having a plurality of sides defining an internal cavity. The portable power supply further includes a battery cell assembly positioned in the internal cavity. The battery cell assembly includes a frame and a plurality of battery cells arranged in the frame. Each of the battery cells includes a cathode end, an anode end opposite the cathode end, and a body extending between the cathode end and the anode end. A thermistor is disposed on a respective battery cell of the plurality of battery cells. The thermistor is located nearer to the anode end than to the cathode end of the battery cell.

An electrode, in particular for micro-batteries, produced in a plurality of layers with intermediate steps of masking a first layer leaving some parts of the latter exposed in order next to produce a removal of material eliminating defects. After removal of the masking layer, the second layer can be formed. Other layers can then follow in the same way.

A flexible micro-battery construction which can be contorted in three dimensions while maintaining operation and providing biocompatibility and useful power necessary for small medical and other devices is provided.