A method for manufacturing an electrode having a porosity of between 20% and 60% by volume and pores with an average diameter of less than 50 nm. In the method, provision is made of a substrate and a colloidal suspension of aggregates or agglomerates of monodisperse primary nanoparticles of an active electrode material, having an average primary diameter D.sub.50 of between 2 and 100 nm, the aggregates or agglomerates having an average diameter D.sub.50 of between 50 nm and 300 nm. A layer is deposited from said colloidal suspension on the substrate. The deposited layer is then dried and consolidated to obtain a mesoporous layer. A coating of an electronically conductive material is then deposited on and inside the pores of the porous layer. Such a porous electrode can be used in lithium-ion microbatteries.

Various implementations of a method of forming an electrochemical cell include providing a first electrode, a second electrode, a separator between the first and second electrodes, and an electrolyte in a cell container. The first electrode can include silicon-dominant electrochemically active material. The silicon-dominant electrochemically active material can include greater than 50% silicon by weight. The method can also include exposing at least a part of the electrochemical cell to CO.sub.2, and forming a solid electrolyte interphase (SEI) layer on the first electrode using the CO.sub.2.

An electrode includes an active material layer. The active material layer is provided with a first groove portion and a second groove portion on a surface. The first groove portion has a first depth. The second groove portion has a second depth. The second depth is shallower than the first depth. Each of the first groove portion and the second groove portion extends linearly along the surface of the active material layer. The second groove portion is adjacent to the first groove portion.

A fuel cell assembly includes multiple fuel cells that are electrically coupled. Each fuel cell includes an electrolyte, an anode, and a cathode that can be fabricated from decorated or non-decorated carbon particles. The carbon particles can be produced by a methane dissociating reactor that converts methane into solid carbon and hydrogen. The electrolyte particles form an electrolyte structure that has a pattern of grooves on the anode and cathode facing surfaces. The electrolyte structure is sintered with microwave energy to fuse the adjacent electrolyte particles at contact points. The anode and cathode layers are deposited on opposite sides of the electrolyte and sintered. The anode and cathode layers are then processed to form multiple electrically fuel cells. The anode layers of the fuel cells are electrically coupled with interconnects to cathode layers of the adjacent fuel cells.

A method for manufacturing a lithium-ion microbattery having a capacity not exceeding 1 mAh, implementing a method for manufacturing an assembly comprising a porous electrode and a porous separator comprising a porous layer deposited on a substrate having a porosity comprised between 20% and 60% by volume, and pores with an average diameter of less than 50 nm. The separator comprises a porous inorganic layer deposited on the electrode, the porous inorganic layer having a porosity comprised between 20% and 60% by volume, and pores with an average diameter of less than 50 nm.

A lithium secondary battery includes a positive electrode, and a negative electrode in which deposition and dissolution reactions of lithium metal occur. The negative electrode includes a negative electrode layer. The negative electrode layer contains, as a negative electrode active material, an alloy of the lithium metal and dissimilar metal. An element percentage of lithium element in the alloy is 40.00 atomic % or more and 99.97 atomic % or less when the lithium secondary battery is fully charged.

Disclosed is a method for producing a battery electrode using a granulated polymeric binder composition where the binder composition comprises agglomerated particles wherein greater than 95% by weight of agglomerated particles are 400 um or greater but less than 2.5 mm and a bulk density of greater than 0.4 g/cc.

An anode for a magnesium battery, including a core element made from a core material, wherein a magnesium coating is at least partially arranged on a surface of the core element, a protective layer being arranged on a surface of the magnesium coating. A method for producing such an anode and a magnesium battery having at least one such anode are also provided.

Apparatuses and methods for depositing materials on both sides of a web while it passes a substantially vertical direction are provided. In particular embodiments, a web does not contact any hardware components during the deposition. A web may be supported before and after the deposition chamber but not inside the deposition chamber. At such support points, the web may be exposed to different conditions (e.g., temperature) than during the deposition. Also provided are substrates having materials deposited on both sides that may be fabricated by the methods and apparatuses.

The present disclosure provides an embodiment of an integrated structure that includes a first electrode of a first conductive material embedded in a first semiconductor substrate; a second electrode of a second conductive material embedded in a second semiconductor substrate; and a electrolyte disposed between the first and second electrodes. The first and second semiconductor substrates are bonded together through bonding pads such that the first and second electrodes are enclosed between the first and second semiconductor substrates. The second conductive material is different from the first conductive material.