A sodium nickel chloride battery for high-performance batteries of electric vehicles and other demanding stationary applications. The battery which permits a current collector with a maximum surface-to-cross-section ratio and simple manufacture thereof as well as simplified electrode filling of the battery includes a cathode-side metallic current collector elongated in a cathode chamber about a central axis that is made of a metal tube with high electrical conductivity and has, in a part of the current collector immersed in a separator, a formed tube section, provided with elements for increasing the surface area of the current collector, and has, at a transition from an unpressed tube section as a filler tube to a pressed tube section, a through-hole opening the filler tube to the outside, so that the filler tube can be used as a filling opening for the porous mixture of the cathode and the secondary electrolyte.

A sodium nickel chloride battery for high-performance batteries of electric vehicles and other demanding stationary applications. The battery which permits a current collector with a maximum surface-to-cross-section ratio and simple manufacture thereof as well as simplified electrode filling of the battery includes a cathode-side metallic current collector elongated in a cathode chamber about a central axis that is made of a metal tube with high electrical conductivity and has, in a part of the current collector immersed in a separator, a formed tube section, provided with elements for increasing the surface area of the current collector, and has, at a transition from an unpressed tube section as a filler tube to a pressed tube section, a through-hole opening the filler tube to the outside, so that the filler tube can be used as a filling opening for the porous mixture of the cathode and the secondary electrolyte.

The invention is a cathode arrangement comprising a cathode housing (20) defining a space (16) for cathode material and comprising a cathode housing wall being permeable to an electrolyte, and a collector member made of carbon, having a first end part extending into the space (16) for cathode material and a second end part extending outside the space (16) for cathode material, and cathode particles (10), having a cylindric shape with a diameter of 2-5 mm and being extruded from carbon, are arranged in the space (16) for cathode material. The invention is, furthermore, an energy cell comprising the cathode arrangement, an arrangement for processing hydrogen gas comprising the cathode arrangement and use the energy cell applying seawater or salt water as an electrolyte. Furthermore, the invention is a method for manufacturing the cathode arrangement.

The invention is a cathode arrangement comprising a cathode housing (20) defining a space (16) for cathode material and comprising a cathode housing wall being permeable to an electrolyte, and a collector member made of carbon, having a first end part extending into the space (16) for cathode material and a second end part extending outside the space (16) for cathode material, and cathode particles (10), having a cylindric shape with a diameter of 2-5 mm and being extruded from carbon, are arranged in the space (16) for cathode material. The invention is, furthermore, an energy cell comprising the cathode arrangement, an arrangement for processing hydrogen gas comprising the cathode arrangement and use the energy cell applying seawater or salt water as an electrolyte. Furthermore, the invention is a method for manufacturing the cathode arrangement.

Low-cost electrochemical energy storage devices having electrochemical cells containing zinc electrodes in aqueous electrolytes, which exhibit superior cycle performance, preferably comprise the following elements: (a) a cathode formed of manganese dioxide particles, preferably doped with at least one of magnesium, strontium, barium, calcium, and lanthanum, wherein the manganese dioxide particles preferably form at least one of (1) a delta manganese dioxide structure and (2) a todokorite manganese dioxide structure; (b) an anode formed of particles comprising zinc, wherein the particles are preferably treated with at least one of bismuth, indium, gallium, antimony, and tin; (c) a mixed ion electrolyte solution with a pH greater than or equal to three and less than or equal to seven, wherein the solution preferably comprises at least one monovalent salt and at least one divalent salt; and (d) a mesh as cathode current collector comprising at least one of titanium, stainless steel, tantalum, and niobium, wherein the mesh is preferably coated by an electrically conductive and yet oxidation resistant material comprising but not limited to carbon.

A lithium-ion cell includes a ribbon-shaped electrode-separator assembly having an anode, a separator, and a cathode in a sequence anode/separator/cathode. The anode has a ribbon-shaped anode current collector having a first longitudinal edge, a second longitudinal edge, and two ends, wherein the anode current collector has a strip-shaped main region loaded with a layer of negative electrode material and a free edge strip extending along the first longitudinal edge that is not loaded with the electrode material. The cathode has a ribbon-shaped cathode current collector, wherein the cathode current collector has a strip-shaped main region loaded with a layer of positive electrode material and a free edge strip extending along the first longitudinal edge that is not loaded with the electrode material. The negative electrode material containing the at least one active material in a range of from 20 wt % to 90 wt %.

A lithium-ion cell includes a ribbon-shaped electrode-separator assembly having an anode, a separator, and a cathode in a sequence anode/separator/cathode. The anode has a ribbon-shaped anode current collector having a first longitudinal edge, a second longitudinal edge, and two ends, wherein the anode current collector has a strip-shaped main region loaded with a layer of negative electrode material and a free edge strip extending along the first longitudinal edge that is not loaded with the electrode material. The cathode has a ribbon-shaped cathode current collector, wherein the cathode current collector has a strip-shaped main region loaded with a layer of positive electrode material and a free edge strip extending along the first longitudinal edge that is not loaded with the electrode material. The negative electrode material containing the at least one active material in a range of from 20 wt % to 90 wt %.

A method for forming at least one electrode, said method comprising: a) providing an electronically conductive, inert material; b) cutting the substrate material to form at least one current collector; c) placing at least one current collector on a carrier; d) applying one or more protection layers to one or both sides of the current collector to form a coated electrode; and e) removing the electrode from the carrier.

A lithium ion cell includes a ribbon-shaped electrode-separator assembly having an anode, a separator, and a cathode. The electrode-separator assembly has two terminal end faces or two terminal sides. The anode comprises a ribbon-shaped anode current collector having a first longitudinal edge, the cathode comprises a ribbon-shaped cathode current collector having a first longitudinal edge, and the electrode-separator assembly is enclosed in a housing. The first longitudinal edge of the anode current collector protrudes from one of the terminal end faces or terminal sides of the stack and the first longitudinal edge of the cathode current collector protrudes from the other. A contact sheet metal member is in direct contact with a respective longitudinal edge. A part of the housing serves as the contact sheet metal member and/or the contact sheet metal member forms a part of the housing enclosing the electrode-separator assembly.

A lithium ion cell includes a ribbon-shaped electrode-separator assembly having an anode, a separator, and a cathode. The electrode-separator assembly has two terminal end faces or two terminal sides. The anode comprises a ribbon-shaped anode current collector having a first longitudinal edge, the cathode comprises a ribbon-shaped cathode current collector having a first longitudinal edge, and the electrode-separator assembly is enclosed in a housing. The first longitudinal edge of the anode current collector protrudes from one of the terminal end faces or terminal sides of the stack and the first longitudinal edge of the cathode current collector protrudes from the other. A contact sheet metal member is in direct contact with a respective longitudinal edge. A part of the housing serves as the contact sheet metal member and/or the contact sheet metal member forms a part of the housing enclosing the electrode-separator assembly.