A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

Lithium ion batteries, methods of making the same, and equipment for making the same are provided. In one implementation, a method of fabricating a pre-lithiated electrode is provided. The method comprises disposing a lithium metal target comprising a layer of lithium metal adjacent to a surface of a prefabricated electrode. The method further comprises heating at least one of the lithium metal target and the prefabricated electrode to a temperature less than or equal to 180 degrees Celsius. The method further comprises compressing the lithium metal target and the prefabricated electrode together while applying ultrasound to the lithium metal target to transfer a quantity of lithium from the lithium metal target to the prefabricated electrode.

Disclosed is a method for producing polymer-encapsulated Li.sub.2S.sub.x (where 1≤x≤2) nanoparticles. The method comprises the step of forming a mixture of a polymer and sulfur. The method further comprises vulcanizing the mixture at a vulcanization temperature attained at a heating rate, in a vulcanization atmosphere, and electrochemically reducing a vulcanized product at a reduction potential. Also disclosed is a method for producing a battery component, the component comprising a cathode and a separator.

The present invention relates to a current collector having improved adhesive strength, and is a structure including a metal foil and a primer coating layer formed on at least one surface of the metal foil, wherein the surface of the primer coating layer is a flat surface that is rolled so as to be evenly flat.

The present invention relates to a current collector having improved adhesive strength, and is a structure including a metal foil and a primer coating layer formed on at least one surface of the metal foil, wherein the surface of the primer coating layer is a flat surface that is rolled so as to be evenly flat.

A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

A composite current collector includes a support layer and a conductive layer. The support layer has two surfaces opposite to each other along a thickness direction. The conductive layer is provided on the two surfaces and includes a first portion and a second portion. The first portion includes a first sub-portion and a second sub-portion provided on the two surfaces, respectively. The second portion includes a third sub-portion and a fourth sub-portion. The third sub-portion and the first sub-portion are integrally provided. The fourth sub-portion and the second sub-portion are integrally provided. The third sub-portion and the fourth sub-portion both project from the support layer. The third sub-portion and the fourth sub-portion are affixed to each other and fused as a whole.

A composite current collector includes a support layer and a conductive layer. The support layer has two surfaces opposite to each other along a thickness direction. The conductive layer is provided on the two surfaces and includes a first portion and a second portion. The first portion includes a first sub-portion and a second sub-portion provided on the two surfaces, respectively. The second portion includes a third sub-portion and a fourth sub-portion. The third sub-portion and the first sub-portion are integrally provided. The fourth sub-portion and the second sub-portion are integrally provided. The third sub-portion and the fourth sub-portion both project from the support layer. The third sub-portion and the fourth sub-portion are affixed to each other and fused as a whole.