A lithium-sulfur battery includes a casing, a top lid circumferentially welded to the casing, a negative contact surface positioned opposite the top lid, a positive terminal disposed within the casing, welded to the top lid, and configured as a mandrel, a glass insulator circumferentially wound around the mandrel, and a jelly roll including at least an anode and a cathode wound around the mandrel. The jelly roll may also include a top surface not in contact with the top lid, a bottom surface partially in contact with the negative contact surface, and partially in contact with a plurality of non-hollow carbonaceous spherical particles disposed between the bottom surface of the jelly roll and the negative contact surface. At least some of the non-hollow carbonaceous spherical particles may provide one or more electrically-conductive pathways between the bottom surface and the negative contact surface.

A lithium-sulfur battery includes a casing, a top lid circumferentially welded to the casing, a negative contact surface positioned opposite the top lid, a positive terminal disposed within the casing, welded to the top lid, and configured as a mandrel, a glass insulator circumferentially wound around the mandrel, and a jelly roll including at least an anode and a cathode wound around the mandrel. The jelly roll may also include a top surface not in contact with the top lid, a bottom surface partially in contact with the negative contact surface, and partially in contact with a plurality of non-hollow carbonaceous spherical particles disposed between the bottom surface of the jelly roll and the negative contact surface. At least some of the non-hollow carbonaceous spherical particles may provide one or more electrically-conductive pathways between the bottom surface and the negative contact surface.

A UV curable dielectric coating is described. The curable coating can include one of more acrylate monomers, a urethane prepolymer, a crosslinker, at least one adhesion promoter, a photoinitiator, and optionally one or more fillers and/or additives. The coating can be used to insulate battery cells and battery packs, such as those used in electric vehicles. The coatings can be easily applied and quickly cured. The cured coatings can have high adhesion strength, even after exposure to wet conditions.

A cylindrical secondary battery may have an insulation layer formed in a region in which the top cap and the first gasket are coupled to each other. The insulation layer may include a ceramic material and a binder. The secondary battery is designed so that, when an external electrical conductive object is electrically connected directly to a positive electrode and a negative electrode of the secondary battery, an electrode tab of the secondary battery is broken as quickly as possible.

Disclosed in the present disclosure are a welding-free connector electrically connected to a battery cell, and a lithium ion battery comprising the connector. The connector comprises current collector bars, the current collector bars being clamped with a connecting plate; the connecting plate comprises a back plate and clamping posts fixedly provided at one side of the back plate at intervals, and grooves for clamping with the current collector bars are formed between adjacent clamping posts; a thermal decomposition material layer is coated on the periphery of the clamping posts or the inner side walls of the grooves, and the thermal decomposition material layer is formed by compounding a thermosensitive resin and a modified material; and the back plate and the clamping posts are both made of a high-thermal-conductivity insulating material.

Disclosed in the present disclosure are a welding-free connector electrically connected to a battery cell, and a lithium ion battery comprising the connector. The connector comprises current collector bars, the current collector bars being clamped with a connecting plate; the connecting plate comprises a back plate and clamping posts fixedly provided at one side of the back plate at intervals, and grooves for clamping with the current collector bars are formed between adjacent clamping posts; a thermal decomposition material layer is coated on the periphery of the clamping posts or the inner side walls of the grooves, and the thermal decomposition material layer is formed by compounding a thermosensitive resin and a modified material; and the back plate and the clamping posts are both made of a high-thermal-conductivity insulating material.

A battery including a composite electrode protection layer and a method for manufacturing the same are provided. The battery includes a negative electrode that includes a current collector containing a conductive material, an anode active material positioned on a surface of the current collector and containing metallic lithium, and a protection layer covering an exposed surface of the anode active material and the protection layer may include a polymer-ceramic composite material containing an ultraviolet cured resin or electron-beam cured resin and a ceramic.

A battery including a composite electrode protection layer and a method for manufacturing the same are provided. The battery includes a negative electrode that includes a current collector containing a conductive material, an anode active material positioned on a surface of the current collector and containing metallic lithium, and a protection layer covering an exposed surface of the anode active material and the protection layer may include a polymer-ceramic composite material containing an ultraviolet cured resin or electron-beam cured resin and a ceramic.

A lithium-sulfur battery includes a casing, a top lid circumferentially welded to the casing, a negative contact surface positioned opposite the top lid, a positive terminal disposed within the casing, welded to the top lid, and configured as a mandrel, a glass insulator circumferentially wound around the mandrel, and a jelly roll including at least an anode and a cathode wound around the mandrel. The jelly roll may also include a top surface not in contact with the top lid, a bottom surface partially in contact with the negative contact surface, and partially in contact with a plurality of non-hollow carbonaceous spherical particles disposed between the bottom surface of the jelly roll and the negative contact surface. At least some of the non-hollow carbonaceous spherical particles may provide one or more electrically-conductive pathways between the bottom surface and the negative contact surface.

A lithium-sulfur battery includes a casing, a top lid circumferentially welded to the casing, a negative contact surface positioned opposite the top lid, a positive terminal disposed within the casing, welded to the top lid, and configured as a mandrel, a glass insulator circumferentially wound around the mandrel, and a jelly roll including at least an anode and a cathode wound around the mandrel. The jelly roll may also include a top surface not in contact with the top lid, a bottom surface partially in contact with the negative contact surface, and partially in contact with a plurality of non-hollow carbonaceous spherical particles disposed between the bottom surface of the jelly roll and the negative contact surface. At least some of the non-hollow carbonaceous spherical particles may provide one or more electrically-conductive pathways between the bottom surface and the negative contact surface.