A battery pack includes a battery pack housing, a plurality of battery pack terminals, and a plurality of battery cells supported within the battery pack housing. At least one battery cell includes a battery cell terminal. The battery pack also includes a compound fuse electrically coupled between the battery cell terminal of the at least one battery cell and at least one battery pack terminal. The compound fuse comprises a first material and a second material that has a lower melting point than the first material. The compound fuse includes a first portion electrically coupled to the battery cell terminal, a second portion electrically coupled to the at least one battery pack terminal, and a fuse portion that connects the first portion to the second portion. The fuse portion is configured to establish a discontinuity between the first portion and the second portion during a hard short event.

A battery pack includes a battery pack housing, a plurality of battery pack terminals, and a plurality of battery cells supported within the battery pack housing. At least one battery cell includes a battery cell terminal. The battery pack also includes a compound fuse electrically coupled between the battery cell terminal of the at least one battery cell and at least one battery pack terminal. The compound fuse comprises a first material and a second material that has a lower melting point than the first material. The compound fuse includes a first portion electrically coupled to the battery cell terminal, a second portion electrically coupled to the at least one battery pack terminal, and a fuse portion that connects the first portion to the second portion. The fuse portion is configured to establish a discontinuity between the first portion and the second portion during a hard short event.

A traction battery pack assembly includes, among other things, a foam section of a battery pack enclosure. The foam section provides a recessed area that at least partially receives a traction battery array. A substructure assembly is partially disposed within the foam section. An attachment point is provided by the substructure assembly. The attachment point is outside the foam section.

This application relates a battery pack and an electric vehicle. The battery pack includes a housing provided with a bottom surface and a top surface. A battery assembly is arranged in the housing. The battery assembly includes a structural reinforcing member and a cell sequence formed by connecting multiple cells. An outer surface of the cell includes a bottom surface, a top surface, first lateral surfaces, and two opposing second lateral surface. The bottom surface of the cell faces the bottom surface of the housing, and the top surface of the cell faces the top surface of the housing. The first lateral surface has a largest area. The multiple cells are arranged with second lateral surfaces thereof facing each other to form the cell sequence, and the structural reinforcing member is fixedly bonded with a first lateral surface of each cell in the cell sequence. The battery assembly abuts with the bottom surface of the housing to be supported in the housing.

This application relates a battery pack and an electric vehicle. The battery pack includes a housing provided with a bottom surface and a top surface. A battery assembly is arranged in the housing. The battery assembly includes a structural reinforcing member and a cell sequence formed by connecting multiple cells. An outer surface of the cell includes a bottom surface, a top surface, first lateral surfaces, and two opposing second lateral surface. The bottom surface of the cell faces the bottom surface of the housing, and the top surface of the cell faces the top surface of the housing. The first lateral surface has a largest area. The multiple cells are arranged with second lateral surfaces thereof facing each other to form the cell sequence, and the structural reinforcing member is fixedly bonded with a first lateral surface of each cell in the cell sequence. The battery assembly abuts with the bottom surface of the housing to be supported in the housing.

A battery module including: a battery cell stack in which a plurality of battery cells are stacked; a housing that houses the battery cell stack; a busbar frame that covers the front and rear surfaces of the battery cell stack; and an insulating member that has an upper part and two side parts, and surrounds the upper surface and both side surfaces of the battery cell stack, and the insulating member is positioned between the battery cell stack and the housing. Both side parts of the insulating member are formed by alternately and repeatedly folding a portion of the insulating member.

A battery module including: a battery cell stack in which a plurality of battery cells are stacked; a housing that houses the battery cell stack; a busbar frame that covers the front and rear surfaces of the battery cell stack; and an insulating member that has an upper part and two side parts, and surrounds the upper surface and both side surfaces of the battery cell stack, and the insulating member is positioned between the battery cell stack and the housing. Both side parts of the insulating member are formed by alternately and repeatedly folding a portion of the insulating member.

A rubber molded body is provided that is attachable to an outer circumference of one or more lithium ion secondary battery cells each having a safety valve or an exhaust hole in a manner that the safety valve or the exhaust hole is at least covered with the rubber molded body. The rubber molded body is further characterized in that a thermal conductivity measured by a unidirectional heat flux stationary comparison method pursuant to JIS H7903: 2008 (measured at 33° C.) is less than 1.0 W/m.Math.K, a portion that covers the safety valve or the exhaust hole has a thickness greater than or equal to 0.3 mm and less than-or equal to 10.0 mm, and a surface hardness measured with a type A durometer pursuant to JIS K6253 is greater than or equal to 50 and less than or equal to 90.

A battery pack includes battery modules each including secondary batteries; a connection plate having a body portion at the upper portion or the lower portion of the secondary batteries and provided with connection terminals respectively in electrical contact and connection with the electrode terminal at one of the secondary batteries, and a connection portion to protrusively extend in a left or right direction from the body portion so that a part of the protrusively extending portion is bent upward or downward from the body portion and the bent end is bonded to a portion of the other connection plate; and a module housing having hollows in which the secondary batteries are inserted and accommodated, the module housing having a separating groove at an outer wall thereof by indenting a portion of the outer wall inward to be spaced apart from the bent end of the connection portion.

A battery assembly, a battery pack, and a vehicle are provided. The battery assembly includes a battery column and a voltage collection assembly disposed on one side of the battery column. The battery column includes at least one first battery, including first and second electrodes. A distance between the first electrode and the voltage collection assembly is greater than a distance between the second electrode and the voltage collection assembly. The first electrode is electrically connected to a case of the first battery, such that a potential of the first electrode is equal to a potential of the case. The voltage collection assembly includes first and second collection terminals. The first collection terminal is connected to the case and configured to collect the potential of the first electrode. The second collection terminal is connected to the second electrode and configured to collect a potential of the second electrode.