A structural component for a vehicle may include an extrusion that is extruded into a first state and then expanded into a second state. The extrusion in the first state has a reduced size relative to a desired final size. The extrusion in the first state is placed within a die that defines the desired final size. Pressurized water is distributed within internal cells of the extrusion in the first state such that the walls defining the internal cells are expanded into engagement with the surface of the die, thereby creating surface features or sealing interfaces with tight tolerances. The relative shape of the die and the extrusion in the first state defines an open space herebetween, into which the extrusion may expand to define the final shape. Some of the internal cells may be plugged such that they are not provided with pressurized water.

A structural component for a vehicle may include an extrusion that is extruded into a first state and then expanded into a second state. The extrusion in the first state has a reduced size relative to a desired final size. The extrusion in the first state is placed within a die that defines the desired final size. Pressurized water is distributed within internal cells of the extrusion in the first state such that the walls defining the internal cells are expanded into engagement with the surface of the die, thereby creating surface features or sealing interfaces with tight tolerances. The relative shape of the die and the extrusion in the first state defines an open space herebetween, into which the extrusion may expand to define the final shape. Some of the internal cells may be plugged such that they are not provided with pressurized water.

A battery pack includes a plurality of battery modules; a barrier beam disposed between neighboring battery modules among the plurality of battery modules; and a housing accommodating the plurality of battery modules and the barrier beam.

A battery pack includes a plurality of battery modules; a barrier beam disposed between neighboring battery modules among the plurality of battery modules; and a housing accommodating the plurality of battery modules and the barrier beam.

In some embodiments, a method includes: selecting dimensions of a slot to be provided in a device feature, the dimensions selected to accommodate one or more tools while resulting in tangential contact between the slot and the one or more tools when the one or more tools are inserted into the slot and used to manipulate the device feature; and forming the slot in a surface of the device feature according to the selected dimensions.

In some embodiments, a method includes: selecting dimensions of a slot to be provided in a device feature, the dimensions selected to accommodate one or more tools while resulting in tangential contact between the slot and the one or more tools when the one or more tools are inserted into the slot and used to manipulate the device feature; and forming the slot in a surface of the device feature according to the selected dimensions.

A battery module includes at least one battery cell assembly having at least one battery cell; a module case configured to accommodate the at least one battery cell assembly; and an exhaust housing coupled to the module case to cover the at least one battery cell assembly, the exhaust housing having at least one gas discharge hole for discharging a gas inside the module case and at least one flame leak prevention partition for variably adjusting a length thereof.

A battery module includes at least one battery cell assembly having at least one battery cell; a module case configured to accommodate the at least one battery cell assembly; and an exhaust housing coupled to the module case to cover the at least one battery cell assembly, the exhaust housing having at least one gas discharge hole for discharging a gas inside the module case and at least one flame leak prevention partition for variably adjusting a length thereof.

Disclosed are a battery box, a battery cell, a battery, and a method and apparatus for preparing the battery box. The battery box includes a pressure relief region including a first recess arranged at an inner surface of the battery box and a second recess arranged at an outer surface of the battery box, the first recess being arranged opposite to the second recess, wherein a third recess is provided at a bottom wall of the first recess and/or a bottom wall of the second recess, and the pressure relief region is configured to fracture at the third recess, when an internal pressure of the battery box reaches a threshold, to relieve the internal pressure. According to the battery box, the battery cell, the battery, and the method and apparatus for preparing the battery box disclosed in the present application, the pressure relief region is easy to machine.

Disclosed are a battery box, a battery cell, a battery, and a method and apparatus for preparing the battery box. The battery box includes a pressure relief region including a first recess arranged at an inner surface of the battery box and a second recess arranged at an outer surface of the battery box, the first recess being arranged opposite to the second recess, wherein a third recess is provided at a bottom wall of the first recess and/or a bottom wall of the second recess, and the pressure relief region is configured to fracture at the third recess, when an internal pressure of the battery box reaches a threshold, to relieve the internal pressure. According to the battery box, the battery cell, the battery, and the method and apparatus for preparing the battery box disclosed in the present application, the pressure relief region is easy to machine.