The invention relates to a battery shell, in particular a battery shell of a traction battery, the battery shell being formed from plastics material, the battery shell having a fastening system for fastening a component to the battery shell, the fastening system having a guide rail, an inner profile and a fastening element, the guide rail being integrally or interlockingly connected to the battery shell, the inner profile being guided by the guide rail, the fastening element being designed to establish a connection between the component and the inner profile.

Presented are thermomechanical fuses for mitigating heat propagation across electrochemical devices, methods for making and methods for using such fuses, and traction battery packs with load-bearing, sacrificial thermomechanical fuses to help prevent thermal runaway conditions. A battery assembly includes an electrically insulating battery housing with multiple battery cells disposed inside the battery housing. These battery cells are electrically interconnected, in series or parallel, and stacked in side-by-side facing relation to form adjacent, mutually parallel stacks of battery cells. Thermomechanical fuses thermally connect neighboring stacks of the battery cells. Each thermomechanical fuse is formed, in whole or in part, from a dielectric material that undergoes deterioration or deformation at a predefined critical temperature; in so doing, the thermomechanical fuse thermally disconnects a first stack of cells from a neighboring second stack of cells.

An energy storage apparatus includes an energy storage device, a spacer disposed in a predetermined direction of the energy storage device, and an adhesive layer which is disposed between the energy storage device and the spacer and bonds the energy storage device and the spacer to each other. The spacer includes a first protruding portion which is disposed at a position adjacent to the adhesive layer in an intersecting direction which intersects the predetermined direction and projects toward the energy storage device and a second protruding portion which is disposed at a position different from the first protruding portion and projects toward the energy storage device and has a protrusion height lower than that of the first protruding portion.

An example of a battery apparatus (10) is provided including: a housing (12) with a connection arrangement (24); a plurality of interoperable battery cartridges (36) removably fittable to the housing (12) to connect with the connection arrangement (24) to form a stack; at least one battery interface arrangement (17) adapted to be removably fitted to the housing (12) to connect with the connection arrangement (24) so as to be in communication with a selection of the plurality of interoperable battery cartridges (26) via the connection arrangement (24). Examples of battery cartridges (36), a system (5) including one or more battery apparatuses (10), and associated example methods are also disclosed.

Described are mechanically robust, thermally managed battery module constructions including a battery case, a reinforcing divider in the case, and battery cells housed by the reinforcing divider. The reinforcing divider defines a plurality of thermal transfer elements externalized of the battery case. A shock dampening material can be provided between the reinforcing divider and the battery case to facilitate a mechanical, shock-dampened, reinforcing integration of the divider and case.

Described are mechanically robust, thermally managed battery module constructions including a battery case, a reinforcing divider in the case, and battery cells housed by the reinforcing divider. The reinforcing divider defines a plurality of thermal transfer elements externalized of the battery case. A shock dampening material can be provided between the reinforcing divider and the battery case to facilitate a mechanical, shock-dampened, reinforcing integration of the divider and case.

A thermal runaway barrier for at least significantly slowing down a thermal runaway event within a battery assembly. The thermal runaway barrier consisting essentially of a single-layer of a nonwoven fibrous thermal insulation comprising a fiber matrix of inorganic fibers, thermally insulative inorganic particles dispersed within the fiber matrix, and a binder dispersed within the fiber matrix so as to hold together the fiber matrix. An optional organic encapsulation layer may also be used to encapsulate the nonwoven fibrous thermal insulation.

A UV curable dielectric coating is described. The curable coating can include one of more acrylate monomers, a urethane prepolymer, a crosslinker, at least one adhesion promoter, a photoinitiator, and optionally one or more fillers and/or additives. The coating can be used to insulate battery cells and battery packs, such as those used in electric vehicles. The coatings can be easily applied and quickly cured. The cured coatings can have high adhesion strength, even after exposure to wet conditions.

A battery pack includes: a plurality of stacked battery cells; a holding member that holds the plurality of battery cells; an adhesive member that is interposed between each of the battery cells and the holding member and that adheres each of the battery cells and the holding member; and a heat conduction member that has an elastic modulus smaller than an elastic modulus of the adhesive member and that is interposed between each of the battery cells and the holding member.

A battery pack includes: a plurality of stacked battery cells; a holding member that holds the plurality of battery cells; an adhesive member that is interposed between each of the battery cells and the holding member and that adheres each of the battery cells and the holding member; and a heat conduction member that has an elastic modulus smaller than an elastic modulus of the adhesive member and that is interposed between each of the battery cells and the holding member.