A disclosed method of manufacturing a battery includes the steps of: (A) suction-attaching a first separator and a second separator to a winding core, with the first separator and the second separator being stacked on each other; and (B) winding the first separator and the separator around the winding core. Each of the first separator and the second separator includes a porous substrate layer made of resin, and at least one surface layer formed on at least one surface of the substrate layer.

Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.

Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.

A method for enhancing battery cycle performance. The method is applied in a battery and includes: charging, at a first stage, the battery at a first-stage current until reaching a first-stage voltage; and charging, at a second stage, the battery at a second-stage current until reaching a second-stage voltage. The second-stage voltage is greater than the first-stage voltage, and the second-stage current is less than the first-stage current. The battery includes an electrolytic solution containing an organic solvent. The organic solvent includes a chain carboxylate compound. A weight percent of the chain carboxylate compound in the organic solvent is 10% to 70%. This application further provides an electronic device. The method can enhance high-temperature cycle and storage performance of the battery.

A separator structure for a secondary battery includes: a porous substrate; an intermediate layer on the porous substrate and including lithium fluoride (LiF) and a defluorinated polymer; and a lithium metal layer on the intermediate layer. An anode-separator assembly for a secondary battery includes an anode comprising an anode current collector and an anode active material layer on a surface of the anode current collector, and the separator structure. A secondary battery includes the anode-separator assembly, and a cathode on the porous substrate of the anode-separator assembly.

A separator structure for a secondary battery includes: a porous substrate; an intermediate layer on the porous substrate and including lithium fluoride (LiF) and a defluorinated polymer; and a lithium metal layer on the intermediate layer. An anode-separator assembly for a secondary battery includes an anode comprising an anode current collector and an anode active material layer on a surface of the anode current collector, and the separator structure. A secondary battery includes the anode-separator assembly, and a cathode on the porous substrate of the anode-separator assembly.

A battery separator configured for reducing acid stratification for an enhanced flooded battery. The battery separator for the enhanced flooded battery is configured to minimize acid stratification. The battery separator is comprised of a microporous membrane and an absorptive mat. The absorptive mat includes a 3-hour wicking height greater than 15 cm. Wherein the absorptive mat of the battery separator is configured to minimize acid stratification of the enhanced flooded battery.

The present invention provides a nonaqueous electrolyte secondary battery porous layer which improves an initial battery characteristic immediately after initial charge and discharge of a nonaqueous electrolyte secondary battery. In the nonaqueous electrolyte secondary battery porous layer in accordance with an aspect of the present invention, a standard deviation of bursting strength is 0.6 or more and 11.0 or less.

In accordance with at least selected aspects, objects or embodiments, optimized, novel or improved membranes, battery separators, batteries, and/or systems and/or related methods of manufacture, use and/or optimization are provided. In accordance with at least selected embodiments, the present invention is related to novel or improved battery separators that prevent dendrite growth, prevent internal shorts due to dendrite growth, or both, batteries incorporating such separators, systems incorporating such batteries, and/or related methods of manufacture, use and/or optimization thereof. In accordance with at least certain embodiments, the present invention is related to novel or improved ultra thin or super thin membranes or battery separators, and/or lithium primary batteries, cells or packs incorporating such separators, and/or systems incorporating such batteries, cells or packs. In accordance with at least particular certain embodiments, the present invention is related to shutdown membranes or battery separators, and/or lithium primary batteries, cells or packs incorporating such separators, and/or systems incorporating such batteries, cells or packs.

The present invention relates to a separator for a secondary battery which is capable of improving a shut-down function of a cellulose-based multilayer separator physically having high strength. The separator for a secondary battery comprises a substrate formed of cellulose-based nanofibers and polyethylene nanoparticles; and a resin layer stacked on one surface or both surfaces of the substrate, the resin being formed from a polyolefin.