The present disclosure is directed towards the design of electrochemical cells for use in high pressure or high differential pressure operations. The electrochemical cells of the present disclosure have non-circular external pressure boundaries, i.e., the cells have non-circular profiles. In such cells, the internal fluid pressure during operation is balanced by the axial tensile forces developed in the bipolar plates, which prevent the external pressure boundaries of the cells from flexing or deforming. That is, the bipolar plates are configured to function as tension members during operation of the cells. To function as an effective tension member, the thickness of a particular bipolar plate is determined based on the yield strength of the material selected for fabricating the bipolar plate, the internal fluid pressure in the flow structure adjacent to the bipolar plate, and the thickness of the adjacent flow structure.

The present disclosure is directed towards the design of electrochemical cells for use in high pressure or high differential pressure operations. The electrochemical cells of the present disclosure have non-circular external pressure boundaries, i.e., the cells have non-circular profiles. In such cells, the internal fluid pressure during operation is balanced by the axial tensile forces developed in the bipolar plates, which prevent the external pressure boundaries of the cells from flexing or deforming. That is, the bipolar plates are configured to function as tension members during operation of the cells. To function as an effective tension member, the thickness of a particular bipolar plate is determined based on the yield strength of the material selected for fabricating the bipolar plate, the internal fluid pressure in the flow structure adjacent to the bipolar plate, and the thickness of the adjacent flow structure.

Provided is a method for producing a fuel cell separator, capable of easily roughening the surface of a sheet-like metal substrate to become a fuel cell separator and thus reducing the contact resistance of the resulting fuel cell separator. Specifically, the method is a method for producing a fuel cell separator from a sheet-like metal substrate, including pulling the metal substrate at least in one direction to plastically deform the metal substrate, thereby increasing the arithmetic average roughness Ra of the surface of the metal substrate after being pulled compared to that before being pulled.

Provided is a method for producing a fuel cell separator, capable of easily roughening the surface of a sheet-like metal substrate to become a fuel cell separator and thus reducing the contact resistance of the resulting fuel cell separator. Specifically, the method is a method for producing a fuel cell separator from a sheet-like metal substrate, including pulling the metal substrate at least in one direction to plastically deform the metal substrate, thereby increasing the arithmetic average roughness Ra of the surface of the metal substrate after being pulled compared to that before being pulled.

A composition comprises: an at least partially hydrolysed polyvinyl acetate component having an hydrolysation degree of at least 5%; a polyalkylene glycol component having a number average molecular mass Mn lower than 9000 g/mol and consisting of one or more substances selected from the group consisting of polyethylene glycol, polypropylene glycol, copolymers of ethylene glycol and propylene glycol, and their derivatives; a positive or negative electrode active component; and a conductive component; wherein the mass ratio between the at least partially hydrolysed polyvinyl acetate component and the positive or negative electrode active component equals at least 0.12 and at most 0.30, and wherein the mass ratio between the polyalkylene glycol component and the positive or negative electrode active component equals at least 0.012 and at most 0.10.

A composition comprises: an at least partially hydrolysed polyvinyl acetate component having an hydrolysation degree of at least 5%; a polyalkylene glycol component having a number average molecular mass Mn lower than 9000 g/mol and consisting of one or more substances selected from the group consisting of polyethylene glycol, polypropylene glycol, copolymers of ethylene glycol and propylene glycol, and their derivatives; a positive or negative electrode active component; and a conductive component; wherein the mass ratio between the at least partially hydrolysed polyvinyl acetate component and the positive or negative electrode active component equals at least 0.12 and at most 0.30, and wherein the mass ratio between the polyalkylene glycol component and the positive or negative electrode active component equals at least 0.012 and at most 0.10.

The present inventions are directed to fluid flow assemblies, and systems incorporating such assemblies, each assembly comprising a conductive element disposed within a non-conductive element; the non-conductive element being characterized as framing the conductive central element and the elements together defining a substantially planar surface when engaged with one another; each of the conductive and non-conductive elements comprising channels which, when taken together, form a flow pattern on the substantially planar surface; and wherein the channels are restricted, terminated, or both restricted and terminated in the non-conductive element.

The present inventions are directed to fluid flow assemblies, and systems incorporating such assemblies, each assembly comprising a conductive element disposed within a non-conductive element; the non-conductive element being characterized as framing the conductive central element and the elements together defining a substantially planar surface when engaged with one another; each of the conductive and non-conductive elements comprising channels which, when taken together, form a flow pattern on the substantially planar surface; and wherein the channels are restricted, terminated, or both restricted and terminated in the non-conductive element.

A fuel cell separator capable of surely discharging produced water, and a method and apparatus for producing the same. The fuel cell separator is formed in a wave shape with recesses and projections alternately arranged in a first direction, the recesses forming reactant gas channels together with a membrane electrode assembly and the projections abutting the membrane electrode assembly, in which on a surface of the fuel cell separator that is adapted to face the membrane electrode assembly, a plurality of first grooves extending in the first direction along the corrugation of the recesses and projections is disposed at intervals from each other in a second direction orthogonal to the first direction, and a second groove extending in the second direction and communicating with the plurality of first grooves is disposed in the bottom portion of each recess.

A fuel cell separator capable of surely discharging produced water, and a method and apparatus for producing the same. The fuel cell separator is formed in a wave shape with recesses and projections alternately arranged in a first direction, the recesses forming reactant gas channels together with a membrane electrode assembly and the projections abutting the membrane electrode assembly, in which on a surface of the fuel cell separator that is adapted to face the membrane electrode assembly, a plurality of first grooves extending in the first direction along the corrugation of the recesses and projections is disposed at intervals from each other in a second direction orthogonal to the first direction, and a second groove extending in the second direction and communicating with the plurality of first grooves is disposed in the bottom portion of each recess.