Simple membrane electrode and frame assemblies for a solid polymer electrolyte fuel cell stack and improved methods for making them are disclosed which involve the use of a single adhesive layer. Using an appropriate design, the single adhesive layer can provide multiple bonds, including a bond between one of the gas diffusion layers and a catalyst coated membrane assembly, between the catalyst coated portion of the catalyst coated membrane assembly and the frame, and between either the other of the gas diffusion layers and the frame, or between an uncoated portion of the catalyst coated membrane assembly and the frame.

Simple membrane electrode and frame assemblies for a solid polymer electrolyte fuel cell stack and improved methods for making them are disclosed which involve the use of a single adhesive layer. Using an appropriate design, the single adhesive layer can provide multiple bonds, including a bond between one of the gas diffusion layers and a catalyst coated membrane assembly, between the catalyst coated portion of the catalyst coated membrane assembly and the frame, and between either the other of the gas diffusion layers and the frame, or between an uncoated portion of the catalyst coated membrane assembly and the frame.

The present invention provides: a laminate for a gasket of a fuel cell, the laminate including a heat seal layer, having excellent moisture and heat resistance, and being suitable for a gasket of a fuel cell; a gasket; a membrane electrode junction including the gasket; and a fuel cell. A laminate includes a base material and a heat seal layer arranged on the base material. The heat seal layer is a reaction product of a heat sealant containing an amorphous polyester polyol (A), an epoxy resin (B), and an isocyanate compound (C). The amorphous polyester polyol (A) is a reaction product of a polyvalent carboxylic acid and a polyhydric alcohol. An amount of aromatic polyvalent carboxylic acid in the polyvalent carboxylic acid is 95% by mass or more. A glass transition temperature of the amorphous polyester polyol (A) is −20° C. or more and 40° C. or less.

A gas diffusion assembly for a fuel cell includes: a sheetlike gas diffusion layer disposed on a carrier substrate, a sealing arrangement being disposed on at least one main side of the carrier substrate, and a connecting portion of the sealing arrangement being assigned to a surrounding edge of the gas diffusion layer, the connecting portion forming a sealing bead. The connecting portion fastens the gas diffusion layer with material bonding on the carrier substrate.

A metal separator is applied to a fuel cell. A method of producing the metal separator involves performing a plate processing step of forming a bead base, and a rubber seal forming step of providing a rubber seal by screen printing for the bead base formed in the plate processing step. The rubber seal forming step includes a first protrusion forming step of forming a first protrusion at the central part in the width direction of a top portion of the bead base, in a cross sectional view taken along a thickness direction of the rubber seal, and a second protrusion forming step of forming a second protrusion configured to cover the first protrusion after the first protrusion forming step.

A metal separator is applied to a fuel cell. A method of producing the metal separator involves performing a plate processing step of forming a bead base, and a rubber seal forming step of providing a rubber seal by screen printing for the bead base formed in the plate processing step. The rubber seal forming step includes a first protrusion forming step of forming a first protrusion at the central part in the width direction of a top portion of the bead base, in a cross sectional view taken along a thickness direction of the rubber seal, and a second protrusion forming step of forming a second protrusion configured to cover the first protrusion after the first protrusion forming step.

The present invention provides a process of manufacturing a sub-gasketed membrane electrode assembly in which ultrasonic energy is applied to a single face of an intermediate construct to form bonds between the gas diffusion layers and the sub-gaskets.

The present invention provides a process of manufacturing a sub-gasketed membrane electrode assembly in which ultrasonic energy is applied to a single face of an intermediate construct to form bonds between the gas diffusion layers and the sub-gaskets.

An electrochemical device comprises a stack consisting of a plurality of electrochemical units which succeed one another along a stack direction and which each include a membrane electrode arrangement, a bipolar plate and at least one sealing element, at least one medium channel which extends along the stack direction, a flow field through which a medium can flow from the medium channel to another medium channel, and a connection channel through which the flow field and the medium channel are in fluid connection with one another, wherein the sealing arrangement includes a connection channel region in which the sealing arrangement crosses the connection channel, and at least one neighboring region which is located in front of or behind the connection channel region in the longitudinal direction of the sealing arrangement, wherein the sealing arrangement has a lower average height in the connection channel region than in the neighboring region.

An electrochemical device comprises a stack consisting of a plurality of electrochemical units which succeed one another along a stack direction and which each include a membrane electrode arrangement, a bipolar plate and at least one sealing element, at least one medium channel which extends along the stack direction, a flow field through which a medium can flow from the medium channel to another medium channel, and a connection channel through which the flow field and the medium channel are in fluid connection with one another, wherein the sealing arrangement includes a connection channel region in which the sealing arrangement crosses the connection channel, and at least one neighboring region which is located in front of or behind the connection channel region in the longitudinal direction of the sealing arrangement, wherein the sealing arrangement has a lower average height in the connection channel region than in the neighboring region.