Pressing jaws for opposite arrangement in crimping pliers, the pressing jaws having ribs, which extend in a rib longitudinal direction and move into each other during pressing. A guide surface extending transversely to the rib longitudinal direction outside of a working region of the ribs is formed, which guide surface interacts with a guide protrusion extending from the opposite pressing jaw. In another version, the pressing jaws have ribs, which are designed to mesh with each other and which have a rib longitudinal direction. Crimping pliers comprise two plier jaws, which are provided with oppositely arranged pressing jaws having ribs, which extend in a rib longitudinal direction and which, during pressing, move into each other and delimit a pressing jaw opening.

Provided is a connection structure for connecting a treatment component to an operating wire using a coupling member. The treatment component has a rod-shaped proximal end. The coupling member includes a first hole portion into which the proximal end is configured to be inserted on one end, and a second hole portion into which the operating wire is configured to be inserted on the other end. With the proximal end inserted into the first hole portion, the proximal end and the coupling member are joined by swaging and plastically deforming part of the first hole portion. With the operating wire inserted into the second hole portion, the operating wire and the coupling member are joined by swaging and plastically deforming part of the second hole portion. Joint strength between the proximal end and the coupling member is higher than joint strength between the operating wire and the coupling member.

A crimping tool including a main body, a force-applying device, and at least two crimping jaws for crimping a crimping connection to a conductor. The at least two crimping jaws are moveable relative to the main body by the force-applying device, and a compensating device which allows adoption of at least three processing positions of the at least two crimping jaws depending on a position of the force-applying device relative to the compensating device. A force storage means is arranged on the main body and allows, in a processing position of the at least two crimping jaws, in particular in which substantially no force can be transmitted to the at least two crimping jaws by the force-applying device, a force-locking connection to be made between the crimping connection and the at least two crimping jaws by a movement of the at least two crimping jaws relative to the main body.

A wire clamp includes a base and first and second jaws. The first jaw is pivotally mounted to a first upright portion of the base via a first pivot axle, and the second jaw is pivotally mounted to a second upright portion of the base via a second pivot axle. The first and second jaws crisscross each other at an overlap area, and are spring-biased to pivot relative to the base towards a closed position. Respective hook members of the first and second jaws define a mouth above the overlap area that is configured to receive a wire. A size of the mouth adjusts automatically to a size of the wire within the mouth as the first and second jaws pivot towards the closed position. The wire may be held within the mouth in an in-line orientation with a corresponding terminal to which the wire will be crimped.

A method provides for producing a cable connection assembly including an electrical cable connected to a cable connector. The cable connector is positioned on a conductor end portion, so that a portion of the insulating layer is at least partially surrounded by the cable connector. The conductor end portion is disposed within a fastening tube, so that a first tube portion of the fastening tube surrounds the cable connector, and a second tube portion of the fastening tube surrounds the cable jacket. The fastening tube is pressed between strip-shaped pressing surfaces which are disposed around a central axis at a constant distance therefrom. During the pressing step, the first tube portion is pressed to a first inner diameter and the second tube portion is pressed to a second inner diameter greater than the first inner diameter.

A multi-station rotating terminal crimping machine head is provided, the multi-station rotating terminal crimping machine head includes a machine table, a supporting device, a punching head, a rotating seat, a plurality of station seats, a first driving motor, and a first right-angle speed reducer. The supporting device is fixedly disposed on the machine table. The punching head is disposed on the supporting device. The rotating seat is rotatably disposed on the machine table. The plurality of the station seats are disposed on the rotating seat and rotate along with the rotating seat. The first driving motor and the first right-angle speed reducer are disposed on the machine table.

A crimp tool calibration system for crimping a prepared wire into a corresponding contact wire barrel includes a computer, a positioner having a memory chip storing positioner data, and a tool frame. The tool frame includes a head having a receiving port therethrough, and configured for the positioner to be removably engaged with the receiving port during a crimping operation. The tool frame also includes a plurality of crimping dies positioned around a periphery of the receiving port, an adjustment device to adjust a crimp depth, and a positioner interface coupled to the tool frame. The positioner interface includes a tool memory for storing tool data, a reader, and a transmitter, where the reader is configured to read the positioner data stored on the memory chip or the positioner, and the transmitter is configured to transmit the positioner data and the tool data to the computer.

The present disclosure provides a multi-station rotating terminal crimping machine head, including a machine table, a supporting device, a punching head, a rotating seat, a plurality of station seats, a first driving motor, and a first right-angle speed reducer. The supporting device is fixedly disposed on the machine table. The punching head is disposed on the supporting device. The rotating seat is rotatably disposed on the machine table. The plurality of the station seats are disposed on the rotating seat and rotate along with the rotating seat. The first driving motor and the first right-angle speed reducer are disposed on the machine table.

A first alternative of the application first defines a one-piece metal blank that will make it possible to produce a connector sub-assembly ready to be directly crimped to an insulated and shielded cable, prepared beforehand. A second alternative of the application first defines a pre-assembled connector sub-assembly that incorporates front and rear crimping portions with different electrical and/or mechanical characteristics, and which is ready to be directly crimped to an insulated and shielded cable, prepared beforehand. Either of the two alternatives makes it possible to minimize assembly steps and associated risks such as those due to the processes of fitting together a great many components according to the prior art.

A crimp tool calibration system for crimping a prepared wire into a corresponding contact wire barrel includes a computer, a positioner having a memory chip storing positioner data, and a tool frame. The tool frame includes a head having a receiving port therethrough, and configured for the positioner to be removably engaged with the receiving port during a crimping operation. The tool frame also includes a plurality of crimping dies positioned around a periphery of the receiving port, an adjustment device to adjust a crimp depth, and a positioner interface coupled to the tool frame. The positioner interface includes a tool memory for storing tool data, a reader, and a transmitter, where the reader is configured to read the positioner data stored on the memory chip of the positioner, and the transmitter is configured to transmit the positioner data and the tool data to the computer.