A method for manufacturing a prechamber spark plug including an external thread and a cap including at least one through-opening. The method includes: providing the prechamber spark plug without a cap and including a cylindrical circumferential surface for the external thread. Mounting the cap, which includes at least one through-opening, in an arbitrary alignment at the prechamber spark plug, and creating the external thread at the circumferential surface in such a way that a thread start and/or a thread end of the external thread is aligned in relation to the through-opening at a predetermined position.

A spark plug includes a center electrode, a tubular metallic shell which holds the center electrode therein in an insulated state, and a ground electrode which faces a forward end portion of the center electrode. The metallic shell has a penetration hole which penetrates the metallic shell in a direction intersecting an axial direction. The ground electrode has a press-fitted portion inserted into the penetration hole and fixed to the metallic shell, a projecting portion projecting toward an inner side of the metallic shell, and an insertion portion disposed between the press-fitted portion and the projecting portion, inserted into the penetration hole, and forming a space between the insertion portion and an inner surface of the penetration hole. An angle α formed between the inner surface of the penetration hole and an outer surface of the insertion portion falls within a range of 0°<α<90°.

A spark plug includes a center electrode, a tubular metallic shell which holds the center electrode therein in an insulated state, and a ground electrode which faces a forward end portion of the center electrode. The metallic shell has a penetration hole which penetrates the metallic shell in a direction intersecting an axial direction. The ground electrode has a press-fitted portion inserted into the penetration hole and fixed to the metallic shell, a projecting portion projecting toward an inner side of the metallic shell, and an insertion portion disposed between the press-fitted portion and the projecting portion, inserted into the penetration hole, and forming a space between the insertion portion and an inner surface of the penetration hole. An angle α formed between the inner surface of the penetration hole and an outer surface of the insertion portion falls within a range of 0°<α<90°.

Spark plug for igniting a combustible fuel in an internal combustion engine, wherein the spark plug has an igniter arranged at an end of the spark plug facing the combustion chamber, when the spark plug is mounted in the internal combustion engine. The spark plug includes a wall and a sealing area. The wall at least partially surrounds the igniter. The sealing area is used for sealing the combustion chamber against the environment. The wall has the sealing area located at an end of the wall, which end faces the combustion chamber when the spark plug is mounted in the internal combustion engine.

Spark plug for igniting a combustible fuel in an internal combustion engine, wherein the spark plug has an igniter arranged at an end of the spark plug facing the combustion chamber, when the spark plug is mounted in the internal combustion engine. The spark plug includes a wall and a sealing area. The wall at least partially surrounds the igniter. The sealing area is used for sealing the combustion chamber against the environment. The wall has the sealing area located at an end of the wall, which end faces the combustion chamber when the spark plug is mounted in the internal combustion engine.

A spark plug and method of manufacturing, where the spark plug meets particular geometric relationships to maintain and potentially improve dielectric performance while downsizing other plug dimensions. The spark plug includes an insulator that can withstand higher voltages while having areas with a reduced cross-sectional thickness. In some embodiments, the insulator has a dielectric strength of 42 kV/mm or more with a radial thickness at the internal seal of 1.5 to 1.6 mm, inclusive, and a radial thickness at a gasket of 0.6 to 0.9 mm, inclusive.

A spark plug and method of manufacturing, where the spark plug meets particular geometric relationships to maintain and potentially improve dielectric performance while downsizing other plug dimensions. The spark plug includes an insulator that can withstand higher voltages while having areas with a reduced cross-sectional thickness. In some embodiments, the insulator has a dielectric strength of 42 kV/mm or more with a radial thickness at the internal seal of 1.5 to 1.6 mm, inclusive, and a radial thickness at a gasket of 0.6 to 0.9 mm, inclusive.

This spark plug includes a cap portion covering a center electrode and an end of a ground electrode from a front side. In a cross section including an axial line, where a pitch of an external thread of a metal shell is X (mm), an axial-line-direction distance between a crest of a rear-end ridge of a full thread portion of an external thread and a rear end of a contact portion of an insulator with which the metal shell contacts directly or via another member is A (mm), an axial-line-direction distance between the rear end of the contact portion and a front end of the insulator is B (mm), and an axial-line-direction distance between the rear end of the contact portion and a seating surface of the metal shell is C (mm), 0<A<4×, B≤15, and C≤3.6 are satisfied.

A spark plug, including a housing, an insulator situated in the housing, a center electrode situated in the insulator and a ground electrode situated on the housing, the ground electrode and the center electrode being situated relative to one another in such a way that the ground electrode and the center electrode form a spark gap, and the ground electrode including a core and a sheath surrounding the core, the core being made of a material which has a higher thermal conductivity than the material of the sheath, and a cross sectional area of the ground electrode being not greater than 2.76 mm.sup.2, the sheath having a wall thickness c of not greater than 0.4 mm in a first region of the ground electrode.

In a cross section including a central axis, a value L/D obtained by dividing an axial length L of an overlap portion where a metal contact surface located on a metal shell and on which a packing is in contact with the metal shell overlaps a projection plane located on the metal shell and on which a contact surface located on an insulator and on which the packing is in contact with the insulator is projected in a direction orthogonal to the central axis by a difference D between a radius of an outer circumference of a tube portion at a connection position to a step portion and a radius of an outer circumference of a leg portion at a connection position to the step portion is 1.2 or more. This ensures the force of constraint in the radial direction provided by the packing on the insulator.