A pre-chamber spark plug includes a shell extending along a longitudinal axis and comprising an inner surface. The pre-chamber spark plug further includes an insulator including an outer surface. The pre-chamber spark plug further includes a pre-chamber cap connected to the shell. The pre-chamber cap and the shell together forms a pre-chamber. The pre-chamber spark plug further includes an annular reservoir defined between the outer surface of the insulator and the inner surface of the shell. The annular reservoir is spaced apart from the pre-chamber with respect to the longitudinal axis. The pre-chamber spark plug further includes a plurality of projections disposed between the annular reservoir and the pre-chamber with respect to the longitudinal axis. The plurality of projections at least partially define a plurality of flow passages therebetween.

A corona comprises a central electrode surrounded by an insulator, which is surrounded by a conductive component. The conductive component includes a shell and an intermediate part both formed of an electrically conductive material. The intermediate part is a layer of metal which brazes the insulator to the shell. An outer surface of the insulator presents a lower ledge, and the layer of metal can be applied to the insulator above the lower ledge prior to or after inserting the insulator into the shell. The conductive inner diameter is less than an insulator outer diameter directly below the lower ledge such the insulator thickness increases toward the electrode firing end. The insulator outer diameter is also typically less than the shell inner diameter so that the corona igniter can be forward-assembled.

A corona comprises a central electrode surrounded by an insulator, which is surrounded by a conductive component. The conductive component includes a shell and an intermediate part both formed of an electrically conductive material. The intermediate part is a layer of metal which brazes the insulator to the shell. An outer surface of the insulator presents a lower ledge, and the layer of metal can be applied to the insulator above the lower ledge prior to or after inserting the insulator into the shell. The conductive inner diameter is less than an insulator outer diameter directly below the lower ledge such the insulator thickness increases toward the electrode firing end. The insulator outer diameter is also typically less than the shell inner diameter so that the corona igniter can be forward-assembled.

A spark plug which includes an insulator having an axial hole extending along an axial line, a metallic shell disposed around the insulator, and a center electrode disposed in the axial hole to be located on the forward end side of the axial line is provided. The insulator has a step portion provided on the outer circumferential surface thereof and facing toward the forward end side. The metallic shell has a receiving surface provided on the inner circumferential surface thereof and facing toward the rear end side and with which the step portion is engaged via a packing. A portion of the step portion on the outer circumferential side is a first curved surface being convex toward the forward end side, and a portion of the step portion on the inner circumferential side of the first curved surface is a second curved surface which being convex toward the rear end side.

A spark plug which includes an insulator having an axial hole extending along an axial line, a metallic shell disposed around the insulator, and a center electrode disposed in the axial hole to be located on the forward end side of the axial line is provided. The insulator has a step portion provided on the outer circumferential surface thereof and facing toward the forward end side. The metallic shell has a receiving surface provided on the inner circumferential surface thereof and facing toward the rear end side and with which the step portion is engaged via a packing. A portion of the step portion on the outer circumferential side is a first curved surface being convex toward the forward end side, and a portion of the step portion on the inner circumferential side of the first curved surface is a second curved surface which being convex toward the rear end side.

This spark plug includes a cap portion covering a center electrode and an end of a ground electrode from a front side. In a cross section including an axial line, where a pitch of an external thread of a metal shell is X (mm), an axial-line-direction distance between a crest of a rear-end ridge of a full thread portion of an external thread and a rear end of a contact portion of an insulator with which the metal shell contacts directly or via another member is A (mm), an axial-line-direction distance between the rear end of the contact portion and a front end of the insulator is B (mm), and an axial-line-direction distance between the rear end of the contact portion and a seating surface of the metal shell is C (mm), 0<A<4X, B≤15, and C≤3.6 are satisfied.

An ignition plug includes: an insulator provided with a shaft hole formed therein; a metal fitting caulked to support the insulator from an outer periphery side thereof; and a talc material filled in an annular space provided between an outer peripheral surface of the insulator and an inner peripheral surface of the metal fitting. A first annular member and a second annular member are provided at an end portion of the annular space, the end portion being positioned in a center electrode side along the center axis in the annular space, the second annular member is in contact with the first annular member from an opposite side of the center electrode.

An ignition plug includes: an insulator provided with a shaft hole formed therein; a metal fitting caulked to support the insulator from an outer periphery side thereof; and a talc material filled in an annular space provided between an outer peripheral surface of the insulator and an inner peripheral surface of the metal fitting. A first annular member and a second annular member are provided at an end portion of the annular space, the end portion being positioned in a center electrode side along the center axis in the annular space, the second annular member is in contact with the first annular member from an opposite side of the center electrode.

[Object] To prevent a sealant from intruding between a flange and a stepped portion during manufacture of a spark plug and to prevent cracking of an insulator during use of the spark plug.

[Solution] A spark plug includes a center electrode including a flange, an insulator having a through-hole extending in an axial-line direction and holding the center electrode, and a sealant filled in the through-hole to fix the flange and the insulator to each other. The insulator includes a stepped portion in which the through-hole reduces a diameter toward a front end side and that supports the flange, and a small-diameter portion that is continuous with a front end side of the stepped portion and in which the diameter of the through-hole is smaller than in the stepped portion. An angle θ1 formed by the stepped portion and a plane perpendicular to the axial line and an angle θ2 formed by the plane perpendicular to the axial line and an opposing surface of the flange opposing the stepped portion satisfies θ1−θ2≥6°. In a cross section including the axial line, a maximum diameter D1 of the flange and a diameter D2 of the through-hole at a rear end of the small-diameter portion in the axial-line direction satisfy 0.15 mm≤(D1−D2)/2.

[Object] To prevent a sealant from intruding between a flange and a stepped portion during manufacture of a spark plug and to prevent cracking of an insulator during use of the spark plug.

[Solution] A spark plug includes a center electrode including a flange, an insulator having a through-hole extending in an axial-line direction and holding the center electrode, and a sealant filled in the through-hole to fix the flange and the insulator to each other. The insulator includes a stepped portion in which the through-hole reduces a diameter toward a front end side and that supports the flange, and a small-diameter portion that is continuous with a front end side of the stepped portion and in which the diameter of the through-hole is smaller than in the stepped portion. An angle θ1 formed by the stepped portion and a plane perpendicular to the axial line and an angle θ2 formed by the plane perpendicular to the axial line and an opposing surface of the flange opposing the stepped portion satisfies θ1−θ2≥6°. In a cross section including the axial line, a maximum diameter D1 of the flange and a diameter D2 of the through-hole at a rear end of the small-diameter portion in the axial-line direction satisfy 0.15 mm≤(D1−D2)/2.