In wire processing systems and methods, a wire channel receives a wire. One or more fluid guides flow the fluid into the wire channel to move, along the wire, a component (e.g. a solder sleeve) positioned at least partially in the wire channel and coupled to the wire. Other features are also provided.

Electrical power cable preparation techniques to connect to cable accessories for use in a power grid are described. In an example, a system comprises a cross-section sensing module. The cross-section sensing module comprises a camera configured to capture at least one image of an end-face of an electrical cable, a housing configured to position the end-face of the electrical cable substantially perpendicular to an optical axis of the camera and at an imaging distance from the camera, and at least one optical marker configured to indicate a diameter of the electrical cable. The system further comprises an electrical cable preparation device configured to cut at least one layer of an electrical cable, and a computing device configured to display a user interface, the user interface configured to accept user inputs controlling at least one setting of the cross-section sensing module and electrical cable preparation device.

An object is to provide a wire straightening device and a wire straightening method, with which it is possible to automatically set the roller spacing in accordance with the type of the wire and to further adjust the roller spacing during operation. A wire straightening device (20) includes a preset value obtaining device that obtains a preset value of roller spacing, which is predetermined for each type of wire (2); a roller spacing automatic setting device that drives an actuator (26a) so that the roller spacing becomes equal to the preset value when the type of the wire (2) is input; and a roller spacing changing device that changes the roller spacing based on an operation by the operator while retaining the preset value during operation of a wire processing device (1).

A cutting station for the automatic cutting to a specific length of cable elements and has a magazine which extends in a longitudinal direction and a transverse direction and has several holders for one cable element each. The cable elements are held next to each other in a horizontal magazine plane. A processing head extends in a longitudinal direction, which is movable in a transverse direction relative to the stationary magazine and is designed for gripping, pulling off and cutting to a specific length a respective currently selected cable element from the magazine. Each holder has two fixing elements spaced apart from one another in the longitudinal direction for holding the cable element. For machining by the processing head, a respective holder with a respective cable element is lifted in a preferred configuration from the magazine plane into the working plane.

The invention relates to a method for processing an electrical cable (2), according to which a braided cable shield (6) of the cable (2), which is exposed along a longitudinal axis (L) of the cable (2) from a cable end (5) which is to be processed to a first stripping position (P.sub.A1), is, by means of brushing with at least one drivable brush (10), folded back towards a cable end facing away from the cable end (5) to be processed. According to the invention, a defined fold-back position (P.sub.U) for the braided cable shield (6) is determined along the longitudinal axis (L) of the cable (2). Before and/or during brushing, a front end of the forming sleeve (12), said front end facing the cable end (5) to be processed, is placed onto the cable (2) and positioned at the fold-back position (P.sub.U) in order to fold back the braided cable shield (6) onto the forming sleeve (12) starting from the fold-back position (P.sub.U). According to the invention, the fold-back position (P.sub.U) is determined in such a way that the fold-back position (P.sub.U) deviates from the first stripping position (P.sub.A1) and/or that the forming sleeve (12) has an end-face stop surface (20) for the braided cable shield (6).

A method for easy, safe and fast removal of a section of a cable film. An end section of a cable has a cable axis, wherein the cable includes a cable jacket and at least one electrically conductive conductor structure and which includes a cable film made from a plastic and applied into one of the conductor structures. A defined damaged region is generated by inductively heating at least that conductor structure on which the cable film is applied such that the cable film applied onto the heated conductor structure is at least partially thermally damaged in the damaged region. The cable film is moved relative to one of the conductor structures, wherein a crack is formed by the relative movement in the damaged region that separates the section of the cable film to be removed from a section of the cable film remaining on the cable.

The invention relates to a method for producing an electric cable (2), according to which method the electric cable (2) is successively processed in independent processing modules (46, 47, 48). According to the invention, the electric cable (2), a sheath clamp (49) fixed on a cable sheath (18) of the cable (2), and/or a cable carrier (4) associated with the electric cable (2) during the processing thereof is rendered identifiable with an information carrier (9, 10), wherein documentation (13) of the processing of the electric cable (2) for at least one processing process of one of the processing modules (46, 47, 48) is created and associated with the electric cable (2).

A cable core wire orientation adjustment system includes a cable rotation module adjusting two core wires of a cable exposed from an end of the cable to a predetermined orientation by rotating the end of the cable. The cable core wire orientation adjustment system can automatically adjust the orientation of the two exposed core wires at the end of the cable, improving the orientation adjustment efficiency of the cable core wires.

An automatic-robotic-system-for-cable assembly system and method is provided. The method and system are configured to use a cartridge which holds one or both ends of the cable. The cartridge moves along an automatic cable assembly line, with the line segmented into different stages, at which a process is performed by a specific machine. Different machines, such as actuators or modular machines, perform operations on the cartridge at the different stages. In preparation for or as part of the operations, the actuators or modular machines may directly physically apply one or more forces to a cable held by the cartridge, causing the cable to spool toward or away from the modular machines.

An electric wire twisting device is provided, which is capable of producing a preferable twisted electric wire from a plurality of electric wires of which both ends are cut. An electric wire twisting device 1 includes a first gripping device 11 including a first clamp 2a that grips a first end of a first electric wire CT, a second clamp 2b that grips a first end of a second electric wire C2, and a first holder 15A that holds the first clamp 2a and the second clamp 2b. The electric wire twisting device 1 includes a second gripping device 12 that grips a second end of the first electric wire CT and a second end of the second electric wire CT, a first revolving actuator 3b that causes the first holder 15A to rotate around a center line of revolution CL, and a first rotating actuator 3a that causes the first clamp 2a and the second clamp 2b to rotate around a center line of rotation that is parallel to the center line of revolution CL or is inclined with respect to the center line of revolution CL.