A power connector system includes a busbar having a conductive plate. The conductive plate has first side and a second side. The conductive plate has a thickness profile between the first side and the second side. The conductive plate has a busbar opening therethrough between the first side and the second side. The power connector system includes a busbar connector received in the busbar opening of the conductive plate. The busbar connector includes a busbar housing and a busbar contact received in a socket of the busbar housing. The busbar housing is electrically conductive and electrically connected to the conductive plate in the busbar opening. The busbar contact is electrically conductive and electrically connected to the busbar housing in the socket. The busbar contact has a mating interface configured to mechanically and electrically connect to an electrical component plugged into the socket. The busbar housing and the busbar contact are both contained within the thickness profile of the conductive plate.

A system that may include a rigid bus bar body portion having one or more first conductive pathways, and a flexible bus bar body portion extending from the rigid bus bar body portion and having a lower modulus of elasticity than the rigid bus bar body portion, the flexible bus bar body portion including one or more second conductive pathways. The one or more first conductive pathways and the one or more second conductive pathways may be configured to be conductively coupled with a first electronic device to form a conductive connection between the first electronic device and at least a second electronic device.

Various disclosed embodiments include a switching module for a charger includes a support member, a first busbar coupled to the support member, the first busbar being configured to conduct electrical current, and a second busbar coupled to the support member, the second busbar being configured to conduct electrical current. The switching module also includes a first switch coupled to the first busbar and configured to move a first contactor. The switching module further includes a second switch coupled to the second busbar and configured to move a second contactor. The switching module also includes a third switch coupled to the first busbar and configured to move a third contactor. Further, the switching module includes a fourth switch coupled to the second busbar and configured to move a fourth contactor, the third and fourth switches being configured to electrically connect and disconnect the first and second busbar with at least a second power dispenser.

Various disclosed embodiments include a switching module for a charger includes a support member, a first busbar coupled to the support member, the first busbar being configured to conduct electrical current, and a second busbar coupled to the support member, the second busbar being configured to conduct electrical current. The switching module also includes a first switch coupled to the first busbar and configured to move a first contactor. The switching module further includes a second switch coupled to the second busbar and configured to move a second contactor. The switching module also includes a third switch coupled to the first busbar and configured to move a third contactor. Further, the switching module includes a fourth switch coupled to the second busbar and configured to move a fourth contactor, the third and fourth switches being configured to electrically connect and disconnect the first and second busbar with at least a second power dispenser.

A laminated busbar includes: a base body comprising conducting layers and insulating material to electrically insulate the conducting layers from each other. The conducting layers and the insulating material are clamped together by mechanical means and/or a profile is connected to the base body. In an embodiment, no glue or adhesive is arranged between at least one conducting layer and at least one insulating material.

An electrical device for a converter has at least one capacitor having a first connection and a second connection, a first busbar and a second busbar is disclosed. A respective busbar has a greater extension along a transverse direction than along a longitudinal direction, and has a greater extension along the longitudinal direction than along a vertical direction. The respective busbar has a first surface and a second surface which are opposite one other with respect to the vertical direction. The device also has a first contact-connection device electrically conductively contact-connected to the first connection and via which the first connection is electrically conductively connected to the first busbar, and a second contact-connection device electrically conductively contact-connected to the second connection via which the second connection is electrically conductively connected to the second busbar. The busbars delimit a connection space in the vertical direction for connecting a semiconductor power unit.

An electrical device for a converter has at least one capacitor having a first connection and a second connection, a first busbar and a second busbar is disclosed. A respective busbar has a greater extension along a transverse direction than along a longitudinal direction, and has a greater extension along the longitudinal direction than along a vertical direction. The respective busbar has a first surface and a second surface which are opposite one other with respect to the vertical direction. The device also has a first contact-connection device electrically conductively contact-connected to the first connection and via which the first connection is electrically conductively connected to the first busbar, and a second contact-connection device electrically conductively contact-connected to the second connection via which the second connection is electrically conductively connected to the second busbar. The busbars delimit a connection space in the vertical direction for connecting a semiconductor power unit.

An electrical device assembly and method to attach an isolated single stud fuse assembly to an electrical device are disclosed. The electrical device assembly consists of multiple studs, one or more of which is replaced with the isolated single stud fuse. A conductive copper landing zone receives an electrically isolated steel stud. When the landing pad assembly is orbital riveted into a plastic housing of the electrical device, the stud is locked into the housing permanently. Electrical devices such as disconnect switches and power distribution modules, both of which include multiple studs, are good candidates for being adapted with the single stud fuse assembly.

An electrical device assembly and method to attach an isolated single stud fuse assembly to an electrical device are disclosed. The electrical device assembly consists of multiple studs, one or more of which is replaced with the isolated single stud fuse. A conductive copper landing zone receives an electrically isolated steel stud. When the landing pad assembly is orbital riveted into a plastic housing of the electrical device, the stud is locked into the housing permanently. Electrical devices such as disconnect switches and power distribution modules, both of which include multiple studs, are good candidates for being adapted with the single stud fuse assembly.

The busbar has a planar portion and multiple blisters that project from it. The blisters have a beam-like structure and provide structural rigidity to the busbar. When the ends of the blisters are connected to the terminals of the cells in the battery, the battery assembly is provided with structural strength. The busbars may be arranged side-by-side or in layers. When in layers, the blisters of the upper busbars project through holes in the lower busbars. Busbar assemblies may include insulating spacers, insulating layers, or venting features. By using the busbar as a structural member, the required strength and weight of the remaining components of the battery pack are reduced.