A motor assembly includes a housing having a motor cavity. A stator is disposed within the housing. A rotor rotates within the stator and within the motor cavity about a rotational axis. A controller is coupled with the stator having a filter circuit board and a main circuit board that are interconnected at a terminal header to define a multilayer circuit board assembly. The circuit board assembly has an electrical interface and a data interface attached to at least one of the filter circuit board and the main circuit board.

A fan motor according to an embodiment includes a bearing holder, a stator, a circuit board, and a synthetic resin. The stator is mounted at an outer circumference of the bearing holder. The circuit board is electrically connected to a coil of the stator, is mounted at a surface of the base part at an opposite side to the bearing holder, and extends from a base part to a connector housing. The synthetic resin seals the bearing holder, the stator, and the circuit board, except for both end faces of the bearing holder. The connector housing has a gate opening that is injected with the synthetic resin at the time of sealing and ribs that are at an opposite side to the gate opening with the circuit board between the ribs, and tops of the ribs making contact with the circuit board.

A fan motor according to an embodiment includes a bearing holder, a stator, a circuit board, and a synthetic resin. The stator is mounted at an outer circumference of the bearing holder. The circuit board is electrically connected to a coil of the stator, is mounted at a surface of the base part at an opposite side to the bearing holder, and extends from a base part to a connector housing. The synthetic resin seals the bearing holder, the stator, and the circuit board, except for both end faces of the bearing holder. The connector housing has a gate opening that is injected with the synthetic resin at the time of sealing and ribs that are at an opposite side to the gate opening with the circuit board between the ribs, and tops of the ribs making contact with the circuit board.

A motor control device of an embodiment includes a power supply unit that supplies AC power to a motor; a current detection unit that detects a current flowing through a winding of the motor; a speed and electric angle estimation unit that estimates a rotation speed and an electric angle of the motor based on a voltage outputted by the power supply unit and the current; a coordinate conversion unit that obtains an excitation current and a torque current based on the current and the electric angle; a torque current command determination unit that substitutes a predicted torque calculated based on a mechanical motion equation into a torque component current command value calculated based on a torque expression of a vector control coordinate, to generate a torque component current command value for bringing a difference between an inputted speed command and an estimated speed closer to zero; and a model prediction control unit that applies, to a plurality of predicted currents including a current change ratio determined depending on each of a plurality of switching patterns based on a space voltage vector that are able to be outputted by the power supply unit, an evaluation function to evaluate a size of a difference from a predicted current corresponding to each of the torque component current command value and an excitation component current command value inputted from outside, and that selects and outputs a switching pattern.

A motor control device of an embodiment includes a power supply unit that supplies AC power to a motor; a current detection unit that detects a current flowing through a winding of the motor; a speed and electric angle estimation unit that estimates a rotation speed and an electric angle of the motor based on a voltage outputted by the power supply unit and the current; a coordinate conversion unit that obtains an excitation current and a torque current based on the current and the electric angle; a torque current command determination unit that substitutes a predicted torque calculated based on a mechanical motion equation into a torque component current command value calculated based on a torque expression of a vector control coordinate, to generate a torque component current command value for bringing a difference between an inputted speed command and an estimated speed closer to zero; and a model prediction control unit that applies, to a plurality of predicted currents including a current change ratio determined depending on each of a plurality of switching patterns based on a space voltage vector that are able to be outputted by the power supply unit, an evaluation function to evaluate a size of a difference from a predicted current corresponding to each of the torque component current command value and an excitation component current command value inputted from outside, and that selects and outputs a switching pattern.

Provided are an electronic drive device and an electronic steering device, in each of which: a mounting substrate has one surface as a first surface on which a first heat generating component is mounted and the other surface as a second surface on which a second heat generating component is mounted; a first heat dissipation member is arranged in contact with the second surface at a position corresponding to a mounted position of the first heat generating component such that heat generated by the first heat generating component is dissipated to a motor housing; and a second heat dissipation member is arranged in contact with the first surface at a position corresponding to a mounted position of the second heat generating component such that heat generated by the second heat generating component is dissipated to a cover.

Provided are an electronic drive device and an electronic steering device, in each of which: a mounting substrate has one surface as a first surface on which a first heat generating component is mounted and the other surface as a second surface on which a second heat generating component is mounted; a first heat dissipation member is arranged in contact with the second surface at a position corresponding to a mounted position of the first heat generating component such that heat generated by the first heat generating component is dissipated to a motor housing; and a second heat dissipation member is arranged in contact with the first surface at a position corresponding to a mounted position of the second heat generating component such that heat generated by the second heat generating component is dissipated to a cover.

An electronic switch module includes a circuit board having conductive pads coupled to a power source and a sense pad coupled to an output signal; and a variable-speed actuator assembly having an actuator positioned adjacent a side edge of the circuit board and moveable along a movement axis, a plunger coupled to the actuator, and a conductive wiper secured to the plunger in contact with the circuit board. The wiper includes a first leg arranged to slidably engage the sense pad and a second leg arranged to slidably engage at least one of the conductive pads. The sense pad is longitudinally aligned with the conductive pads. The first leg of the wiper is located between the actuator and the second leg, and the sense pad is located between the side edge of the circuit board and the conductive pads.

An electronic switch module includes a circuit board having conductive pads coupled to a power source and a sense pad coupled to an output signal; and a variable-speed actuator assembly having an actuator positioned adjacent a side edge of the circuit board and moveable along a movement axis, a plunger coupled to the actuator, and a conductive wiper secured to the plunger in contact with the circuit board. The wiper includes a first leg arranged to slidably engage the sense pad and a second leg arranged to slidably engage at least one of the conductive pads. The sense pad is longitudinally aligned with the conductive pads. The first leg of the wiper is located between the actuator and the second leg, and the sense pad is located between the side edge of the circuit board and the conductive pads.

An axial field rotary energy device has a PCB stator panel assembly between rotors with an axis of rotation. Each rotor has a magnet. The PCB stator panel assembly includes PCB panels. Each PCB panel can have layers, and each layer can have conductive coils. The PCB stator panel assembly can have a thermally conductive layer that extends from an inner diameter portion to an outer diameter portion thereof. Each PCB panel comprises discrete, PCB radial segments that are mechanically and electrically coupled together to form the respective PCB panels.