H02K15/0442

Surgical instrument motor with increased number of wires per phase set and increased fill factor and corresponding manufacturing method

A motor for a surgical instrument includes a rotor and a stator. The rotor includes a shaft and a magnet. The stator includes (i) a cavity in which the rotor is disposed, and (ii) a coil assembly. The coil assembly includes multiple phase sets. The phase sets include multiple sets of wires. Each of the phase sets includes multiple coils and corresponds to a respective one of the sets of wires. The coils in each of the phase sets are at respective positions about the rotor. One of the sets of wires includes at least three wires. The stator causes the rotor to axially rotate a surgical tool of the surgical instrument based on current received at the sets of wires.

Method for producing compressed strand
11728714 · 2023-08-15 · ·

The present invention relates to a method for producing a compressed strand (F) from a wire, comprising at least the method steps of: a) shaping said wire (1) into at least one half-loop, ring, or coil in a shaping device (2); b) acting upon said at least one ring, half-loop or coil with adhesive (7); c) twisting said at least one half-loop, ring, or coil into a wire packet (1′) in a twisting device (4); d) compacting said wire packet (D) in a compacting device (5), as well as to a method for producing an electric motor, in particular a traction motor for a motor vehicle, comprising a stator (S), where the stator is equipped with at least one compressed strand (F), where the compressed strand (F) is produced according to the method of at least one of the preceding claims, as well as to the use of a compressed strand (F) in an electric motor, in particular in a traction motor for a motor vehicle, characterized in that it is a compressed strand (F) according to at least one of the preceding claims.

COIL WINDING APPARATUS AND COIL WINDING METHOD AND A COIL MANUFACTURING METHOD USING THEREOF
20210351673 · 2021-11-11 · ·

The coil winding apparatus is for manufacturing a coil by winding a wire rod around a winding core rotated by a rotating mechanism, wherein the winding core has a base plate and a plurality of winding pins erected on the base plate, and a circumferential groove into which a wire rod are put is formed on the periphery of the plurality of winding pins. The rotation mechanism is provided with a rotatable rotating plate, a drive mechanism for rotating the rotating plate, and a pair of columnar members erected on the rotating plate so as to put a rotation center with between a pair of the columnar members. An inner base plate is mounted to a tip of the pair of columnar members, and the coil winding apparatus is provided with an outer winding core moving mechanism.

SURGICAL INSTRUMENT MOTOR WITH INCREASED NUMBER OF WIRES PER PHASE SET AND INCREASED FILL FACTOR AND CORRESPONDING MANUFACTURING METHOD

A motor for a surgical instrument includes a rotor and a stator. The rotor includes a shaft and a magnet. The stator includes (i) a cavity in which the rotor is disposed, and (ii) a coil assembly. The coil assembly includes multiple phase sets. The phase sets include multiple sets of wires. Each of the phase sets includes multiple coils and corresponds to a respective one of the sets of wires. The coils in each of the phase sets are at respective positions about the rotor. One of the sets of wires includes at least three wires. The stator causes the rotor to axially rotate a surgical tool of the surgical instrument based on current received at the sets of wires.

Retaining apparatus, retaining method and insert method of wave winding coil
11387720 · 2022-07-12 · ·

A wave winding coil (9) has a first linear part (11a), second linear part (11b), arm part (12) and turn part (13). A retaining apparatus (1) retains the first linear part (11a) along the axis line direction between middle pins (3b, 3b) of a middle body part (3), and retains the second linear part (11b) between upper pins (2b, 2b), middle pins (3b, 3b), and lower pins (4b, 4b), in a state where sections of both ends of the second linear part (11b) in the axis line direction deviate to each other in circumferential opposite sides of the wave winding coil (9) to the axis line direction of the wave winding coil (9) and in a state where a bent angle θb′ between the second linear part (11b) and the connecting part is smaller than a bent angle θa′ between the first linear part (11a) and the connecting part.

Coil winding arrangement

An arrangement for mounting a coil winding on a stator tooth, the arrangement comprising a mounting element having a first mounting arm for receiving a first stator tooth and a second mounting arm for receiving a second stator tooth, wherein the first mounting arm is movable relative to the second mounting arm between a first position and a second position; means for mounting an electrical conductor on the first stator tooth and the second stator tooth when the first mounting arm is in the first position relative to the second mounting arm to form a coil winding on the first stator tooth and the second stator tooth; and means for placing the first mounting arm in the second position relative to the second mounting arm when the conductor has been mounted on the first stator tooth and the second stator tooth to allow the first stator tooth and the second stator tooth to be removed from the first mounting arm and the second mounting arm respectively.

COIL, ELECTRIC MACHINE, AND HYBRID-ELECTRIC AIRCRAFT

The coil winding has an electrical conductor for an electrical machine and includes at least two layers. The electrical conductor, following its longitudinal extension, runs inwardly wound in a first of the at least two layers, and then extends to a second of the at least two layers and runs outwardly wound in the second layer. The electrical machine includes at least one such coil winding. The hybrid electric aircraft is in particular an airplane and includes such an electrical machine and/or at least one such coil winding.

APPARATUS AND METHODS FOR MANUFACTURING HIGH-DENSITY COIL WITH FORMED COOLING CHANNELS
20210234424 · 2021-07-29 · ·

A conductive coil for an electric application having a cooling channel for a coolant liquid or gas. The coil includes a wire winding of a plurality of wire turns. The wire winding is compressed about a cooling channel which is disposed between adjacent turn segments of the plurality of wire turns. The wire winding is formed and pressed against a shaping element to form the coolant channel within the compressed winding.

Coil former, winding device and method for the operation thereof to produce coil windings intended for insertion in a stator
11843290 · 2023-12-12 · ·

The invention relates to a coil former (1) for winding conductor wire (100) into coil windings (101), in particular for subsequent insertion in a stator carrier, said coil former having a coil former front (2) and a coil former rear (3), wherein the coil former front (2) and the coil former rear (3) span, by means of a peripheral surface (4), a spiral winding path (P) around a spiral axis (W) for the conductor wire (100), and wherein support elements (10, 11) are arranged along the winding path (P) and protrude beyond the peripheral surface (4) and laterally delimit the spiral winding path (P). The invention also relates to a winding device (50) having a coil former (1) of this kind and to a method for operating the winding device (50).

Surgical Instrument Motor With Increased Number Of Wires Per Phase Set And Increased Fill Factor And Corresponding Manufacturing Method

A motor for a surgical instrument includes a rotor and a stator. The rotor includes a shaft and a magnet. The stator includes (i) a cavity in which the rotor is disposed, and (ii) a coil assembly. The coil assembly includes multiple phase sets. The phase sets include multiple sets of wires. Each of the phase sets includes multiple coils and corresponds to a respective one of the sets of wires. The coils in each of the phase sets are at respective positions about the rotor. One of the sets of wires includes at least three wires. The stator causes the rotor to axially rotate a surgical tool of the surgical instrument based on current received at the sets of wires.