A method for producing a squirrel-cage rotor of an asynchronous machine includes the following steps: providing a main body, which is magnetically conductive at least in parts and has substantially axially extending grooves; inserting electrical conductors into the grooves in such a way that the conductors protrude from the axial ends of the magnetically conductive main body; positioning electrically conductive end rings, which have a plurality of openings for receiving the respective conductors; and establishing electrical contact between the conductors and the end rings by way of one or more additive manufacturing processes.

A rotor of an induction machine includes a rotor core structure and a cage winding. The cage winding includes rotor bars in slots of the rotor core structure and end-rings connected to ends of the rotor bars. The ends of the rotor bars are attached to openings of the end-rings by expansion of the ends of the rotor bars in transverse directions of the rotor bars caused by axial press having been directed to the ends of the rotor bars. The material of the rotor bars is softer than the material of the end-rings. Thus, unwanted shape deformation of the end-rings can be avoided when the ends of the rotor bars are axially pressed. The material of the end-rings can be for example copper alloy with additions of chrome and zirconium, whereas the material of the rotor bars can be for example copper.

A squirrel-cage induction rotating electrical machine comprises: a solid rotor, a stator, and bearings. The solid rotor includes a shaft part, a columnar-shaped rotor core part integrally formed with the shaft part and having rotor slots formed therein, and a plurality of conductor bars passing through the respective rotor slots and coupled together at both axial ends outside the rotor core part. The stator includes a cylindrical stator core provided radially outside the rotor core part, and stator windings passing through a plurality of respective stator slots which are formed in the radially inner surface of the stator core. An outer wall and an inner wall of each rotor slot are tilted at a predetermined angle or more with respect to a plane including a rotation axis of the shaft part.

A rotating electrical machine includes a rotor and a magnet unit. The rotating electrical machine also includes a cylindrical stator and a housing. The stator is equipped with a stator winding made up of a plurality of phase windings. The stator is arranged coaxially with the rotor and faces the rotor. The housing has the rotor and the stator disposed therein. The rotor includes a cylindrical magnet retainer to which the magnet unit is secured and an intermediate portion which connects between a rotating shaft of the rotor and the magnet retainer and extends in a radial direction of the rotating shaft. A first region located radially inside an inner peripheral surface of a magnetic circuit component made up of the stator and the rotor is greater in volume than a second region between the inner peripheral surface of the magnetic circuit component and the housing in the radial direction.

In a method for producing a squirrel-cage rotor of an asynchronous machine, conductor bars of a first conductive material are inserted into slots of a magnetically conductive body such as to project out of at least one end side to form a projection. A short-circuiting disc of a second conductive material is positioned under pressure on the projection with a clearance fit of approximately 0.1 mm relative to a radially outwardly open recess of the short-circuiting disc. The short-circuiting disc is heated while the conductor bars virtually contact the short-circuiting disc. At least the projection of the conductor bars is coated with a third material at a layer thickness to form an alloy with the first and second materials after heating so that the third material is fully dispersed in the first and second materials as a result of the third material being diffused into the first and second materials.

Disclosed are axial-gap electrical machines which magnetic core elements are made of wound magnetic ribbons to provide relatively lightweight and small size implementations that can be operated in a wide range of operational modes with minimized magnetic and electrical losses. The axial-gap electrical machine includes a cylindrically-shaped stator assembly having a central passage passing therealong, a rotatable shaft passing within the central passage of the stator assembly coaxial to the axis of rotations of the electric machine, and one or two annular rotor assemblies concentrically attached to the shaft and magnetically coupled to the at least one cylindrically-shaped stator assembly. The stator assembly can have a plurality of prism-shaped magnetic core elements made from a plurality of magnetic ribbon layers extending along its length, and a primary winding comprising a plurality of coils mounted over the prism-shaped magnetic core elements.

The present invention relates to an electrical aircraft engine. The engine includes a stator with windings for generating a rotating magnetic field. The engine further includes a rotor for rotating inside or outside the stator. The rotor has a fan or propeller including thrust blades. The fan or propeller defines a closed-loop conductor. Advantageously, the thrust blades may generate direct thrust by moving fluid (i.e. gas or liquid), instead of driving a drive shaft, in turn, coupled to thrust blades.

An electrically conductive aluminum diecast alloy and an induction motor rotor made of the diecast aluminum alloy. The aluminum alloy includes commercially pure aluminum and a sufficient weight percent (wt%) of Copper (Cu), Magnesium (Mg), and Silicon (Si) to precipitate a 0.1 wt% to 5.0 wt% of a thermally stable Q-phase precipitate, AlwCuxMgySiz, after age hardening. Wherein w = about 14.3 at% to about 23.82 at% of Al; x = about 5.90 at% to about 9.52 at% of Cu; y = about 35.30 at% to about 42.85 at% of Mg; and z = about 28.57 at% to about 35.30 at% of Si. The induction motor rotor includes an aluminum squirrel cage rotor diecast onto a laminated electrical steel. The aluminum diecast squirrel cage rotor includes about 1.0 wt% of thermally stable Al.sub.5Cu.sub.2Mg.sub.8Si.sub.6 after age hardening.

A rotor of a dynamo-electric rotary machine includes a rotor core arranged concentrically to a rotor axis and including slots filled with electrically conductive material. A front ring is arranged at a front axial end of the slots and includes electrically conductive material, and a rear ring is arranged at a rear axial end of the slots and includes electrically conductive material. A rotor-core-distal surface of the front ring and/or rear ring has a bevel in axial direction from an outer circumference to an inner circumference, with the bevel defined by a bevel angle having a value of 3° to 30°. A support element is at least partially connected to the front and/or rear ring with a positive fit and pressed thereon axially, with the support element being supported on a shaft and having a radial end which terminates at a radial end of the front and/or rear ring.

A rotor of a rotary dynamoelectric machine incudes a magnetically conductive body, having substantially axially running slots distributed around the circumference. A squirrel cage includes electrical conductors which are arranged in the slots. The electrical conductors are electrically contacted at the two end faces of the rotor by short-circuit rings. The magnetically conductive body includes a base body and at least two further additional bodies, which axially adjoin the base body. A first one of the at least two additional bodies directly axially adjoins the end face of the base body, and a second one of the at least two additional bodies and optionally any further additional body axially adjoin the first additional body. The slots have radially exposed slot portions in the axial end regions of the rotor such that the conductors can be moved radially outward.