The invention relates to electrical engineering, in particular to electromagnetic devices. Brushless motor generator is disclosed, which includes a rotor with a permanent magnet and a stator, the windings of which have a rounded cross-section. According to the invention, the rotor is made in the form of a shaft with a permanent magnet fixed on it. The magnetic field vector of the poles of the magnet is perpendicular to the axis of rotation of the shaft. The stator is spherical, covering the magnet, and the axis of symmetry of the stator coincides with the axis of rotation of the shaft. From 1 to 12 windings are wound on the outer spherical surface of the stator; the windings forming the coils with uniformly offset poles relative to each other.

A rotating electromagnetic machine has a tubular axle with mounting rings, a common ring, a coil input ring, and at least one bearing set mounted on it. A fitting is secured at a distal end of the tubular axle, and a commutator is secured at the proximal end. A housing is mounted on the bearing sets through adaptors. Connecting bars extend axially within the axle with lateral rods joined to the connecting bars at their distal ends, the bars commuting between segments of the commutator electromagnetic coils. A plurality of the electromagnetic coils are secured to the coil input ring. The coils are formed of spiral turns of a single flat strip electrically conductive material. A plurality of peripheral and sector magnets are mounted adjacent to the electromagnetic coils with electromagnetic interaction when relative motion occurs between the coils and the magnets.

A rotating electromagnetic machine has a tubular axle with mounting rings, a common ring, a coil input ring, and at least one bearing set mounted on it. A fitting is secured at a distal end of the tubular axle, and a commutator is secured at the proximal end. A housing is mounted on the bearing sets through adaptors. Connecting bars extend axially within the axle with lateral rods joined to the connecting bars at their distal ends, the bars commuting between segments of the commutator electromagnetic coils. A plurality of the electromagnetic coils are secured to the coil input ring. The coils are formed of spiral turns of a single flat strip electrically conductive material. A plurality of peripheral and sector magnets are mounted adjacent to the electromagnetic coils with electromagnetic interaction when relative motion occurs between the coils and the magnets.

A motor assembly for use with a power tool includes a motor housing, a brushless electric motor disposed at least partially in the motor housing, and a PCB assembly coupled to the motor housing. The PCB assembly includes a heat sink, a power PCB coupled to a first side of the heat sink, and a position sensor PCB coupled to a second side of the heat sink opposite the first side and in facing relationship with the motor.

A method of manufacturing a brushless electric motor including providing a stator that includes a core defining a plurality of stator teeth, positioning a rotor within the stator, coupling a stator end cap to an end of the core, winding a plurality of coils on the plurality of stator teeth, and overmolding a plurality of coil contact plates within the stator end cap. The coil contact plates short-circuit diagonally opposite coils on the stator.

An actuator includes an electric motor, a power transmission mechanism having a worm provided in a motor rotating shaft of the electric motor and a worm wheel engaging the worm, a drive member connected to the motor rotating shaft through the power transmission mechanism and displaced according to a rotation of the motor rotating shaft, a control device determining a rotational range of the motor rotating shaft between an initial position and a driven position, and an urging device provided in the motor rotating shaft and urging the motor rotating shaft to the initial position. In case electricity is supplied to the electric motor, the motor rotating shaft rotates to the driven position against an urging force of the urging device, and in case the electricity is not supplied to the electric motor, the motor rotating shaft is urged by the urging device to rotate to the initial position.

An actuator includes an electric motor, a power transmission mechanism having a worm provided in a motor rotating shaft of the electric motor and a worm wheel engaging the worm, a drive member connected to the motor rotating shaft through the power transmission mechanism and displaced according to a rotation of the motor rotating shaft, a control device determining a rotational range of the motor rotating shaft between an initial position and a driven position, and an urging device provided in the motor rotating shaft and urging the motor rotating shaft to the initial position. In case electricity is supplied to the electric motor, the motor rotating shaft rotates to the driven position against an urging force of the urging device, and in case the electricity is not supplied to the electric motor, the motor rotating shaft is urged by the urging device to rotate to the initial position.

A brushless electric motor includes a stator and a rotor. The stator includes a core defining a plurality of stator teeth, a first end cap proximate a first end of the core, a second end cap proximate a second end of the core, and a plurality of coils disposed on the respective stator teeth. The stator also includes a plurality of coil contact plates overmolded within one of the first end cap or the second end cap that short-circuit diagonally opposite coils on the stator.

A brush-commutated direct-current motor comprises a stator which is fitted with a plurality of field poles, a rotor which can rotate in relation to the stator about a rotation axis and which has a plurality of pole teeth, a plurality of windings, wherein a plurality of windings are arranged on each pole tooth, a commutator which is arranged on the rotor and has a plurality of lamellas, wherein each winding is connected to one of the lamellas by means of a first winding arm and is connected to another of the lamellas by means of a second winding arm, and a plurality of short-circuiting links which each electrically connect two windings to one another and to this end are each arranged on at least two lamellas of the commutator. The plurality of windings of the plurality of pole teeth are formed by a plurality of wire turns.

A brush holder has a core side position regulator engaged with a first connection plate to regulate a relative position. The core side position regulator has a projection part projected toward an armature core in the axial direction, and a fitting groove portion defined on both sides of the projection part in a circumferential direction. The relative position in the circumferential direction is regulated by an engagement between the projection part and a slit of the first connection plate. The relative position in the axial direction is regulated by an engagement between sides of the slit and the fitting groove portion. A width of the projection part in the circumferential direction is larger than a width of a brush in the circumferential direction.