H02K3/487

ARMATURE AND ROTATING ELECTRIC MACHINE

Provided are: a back yoke portion formed in an annular shape; a plurality of tooth portions arranged annularly on an inner periphery of the back yoke portion and forming a plurality of slots that are spaced apart in a circumferential direction and open on an outer peripheral side, the plurality of tooth portions being fitted to an inner peripheral surface of the back yoke portion; a coil housed in the plurality of slots; and a wedge disposed between the coil and the back yoke portion, at an opening of each of the plurality of slots.

ARMATURE AND ROTATING ELECTRIC MACHINE

Provided are: a back yoke portion formed in an annular shape; a plurality of tooth portions arranged annularly on an inner periphery of the back yoke portion and forming a plurality of slots that are spaced apart in a circumferential direction and open on an outer peripheral side, the plurality of tooth portions being fitted to an inner peripheral surface of the back yoke portion; a coil housed in the plurality of slots; and a wedge disposed between the coil and the back yoke portion, at an opening of each of the plurality of slots.

Power tool with compact motor assembly

A power tool is provided with a tool housing, a support plate provided within the tool housing, a rear tool cap mounted on a rear end of the tool housing, and a brushless direct-current (BLDC) motor received within the housing. The motor includes a stator assembly having a stator core and stator windings, a front motor bearing supported by the support plate, a rear motor bearing supported by the rear tool cap, and a rotor including a rotor core and a magnet ring mounted around the rotor core. The rotor core defines an annular recess within which at portion of the front bearing and a portion of the support plate are located such that the a radial plane intersects the front bearing, the magnet ring, and the stator core.

Conformal cooling devices for rotating generator elements and additive manufacturing processes for fabricating the same

Electrical generators having one or more conformal support and cooling devices for use in supporting and cooling rotating elements of the generator are disclosed herein. An electrical generator includes a housing, a shaft disposed axially through the housing, a rotor assembly including a plurality of poles that are disposed within the housing and mounted on the shaft, a support wedge disposed between two of the plurality of poles. The conformal support and cooling device includes an internal cooling channel in a helical configuration or a V-shape configuration that extends from a first length-wise end of the support and cooling device to a second length-wise end of the support and cooling device. Additive manufacturing processes are employed to fabricate the conformal support and cooling device.

Brushless motor system for power tools

A power tool is provided including a gear case having a spindle, a motor case connected to a rear end of the gear case along a longitudinal axis; a handle portion extending from a rear end of the motor case along the longitudinal axis; a motor housed inside the motor case; a fan in rotational connection with the motor; at least one air intake arranged at least one of the motor case or the handle portion near the rear end of the motor case; and a power module including power switches for driving the motor and a heat sink. The power module is housed in at least one of the motor case or the handle portion near the rear end of the motor case such that rotation of the fan causes air flow to enter through the air intake and flow near the heat sink and through the motor.

Brushless motor system for power tools

A power tool is provided including a gear case having a spindle, a motor case connected to a rear end of the gear case along a longitudinal axis; a handle portion extending from a rear end of the motor case along the longitudinal axis; a motor housed inside the motor case; a fan in rotational connection with the motor; at least one air intake arranged at least one of the motor case or the handle portion near the rear end of the motor case; and a power module including power switches for driving the motor and a heat sink. The power module is housed in at least one of the motor case or the handle portion near the rear end of the motor case such that rotation of the fan causes air flow to enter through the air intake and flow near the heat sink and through the motor.

Rotor for an electrical machine, electrical machine for driving a vehicle, and vehicle

Rotor for an electrical machine has a rotor core with a plurality of radially outwardly extending rotor legs, a number of exciter windings corresponding to the number of rotor legs, each wound around one of the rotor legs, and a separating device, having a number of separating portions corresponding to the number of rotor legs, which are arranged between a respective pair of adjacent exciter windings and extend axially between two opposing end faces of the rotor, a first annular connecting portion which connects together the separating portions at one of the end faces, and a second annular connecting portion which connects together the separating portions at the other of the end faces. The separating device is formed by a first part and by a second part which are joined together by means of a form-fit and/or force-fit connection, wherein the first part comprises at least the first connecting portion and at least partially the separating portions, and the second part comprises at least the second connecting portion.

Rotor for an electrical machine, electrical machine for driving a vehicle, and vehicle

Rotor for an electrical machine has a rotor core with a plurality of radially outwardly extending rotor legs, a number of exciter windings corresponding to the number of rotor legs, each wound around one of the rotor legs, and a separating device, having a number of separating portions corresponding to the number of rotor legs, which are arranged between a respective pair of adjacent exciter windings and extend axially between two opposing end faces of the rotor, a first annular connecting portion which connects together the separating portions at one of the end faces, and a second annular connecting portion which connects together the separating portions at the other of the end faces. The separating device is formed by a first part and by a second part which are joined together by means of a form-fit and/or force-fit connection, wherein the first part comprises at least the first connecting portion and at least partially the separating portions, and the second part comprises at least the second connecting portion.

STATOR AND ROTARY ELECTRIC MACHINE USING SAME

A stator includes: a stator core including a plurality of stator teeth in a circumferential direction with respect to a center of rotation of a rotary electric machine; a stator coil disposed on a bottom portion side of each of a plurality of stator slots formed between the stator teeth; and a stator magnet disposed on an opening side of each of the plurality of stator slots and having the same polarity in a radial direction. In each of the stator slots, a cooling portion is provided between the stator coil and the stator magnet.

Electric motor and radiator fan

An electric motor including a rotor rotatably mounted about a rotational axis extending in the axial direction, and a stator including stator teeth widened in a T shape at the tooth-base side to form pole tabs and extending in the circumferential direction. The pole tabs may form a bearing shoulder. A respective stator slot for receiving coils of a stator winding is formed between adjacent stator teeth and a slot opening formed between mutually facing pole tabs. A reinforcing element may be inserted into a slot opening. The reinforcing element are held on mutually facing pole tabs of adjacent stator teeth by the bearing shoulders. The reinforcing element includes a contour that engages a bearing region to reduce a contact area with the bearing shoulders.