H02K3/505

Motor including a bearing holder with through-holes

A motor includes a wire support member that includes a wire holding portion that holds one portion of coil lead wires among the coil lead wires extending upward from a coil, a first conducting member that electrically connects the other portion of the coil lead wires to each other, and a main body portion that supports the wire holding portion and a first conducting member, a bus bar unit includes a second conducting member connected to the coil lead wire held by the wire holding portion, and a bus bar holder that holds the second conducting member, and a bearing holder includes a through-hole which penetrates the bearing holder in an axial direction and through which a coil end of the coil lead wire or the second conducting member passes.

METHOD FOR MOUNTING FORM-WOUND COILS OR TOOTH-WOUND COILS
20230231451 · 2023-07-20 · ·

In a method for mounting a prefabricated form-wound coil or tooth-wound coil on a layered laminated core to form a stator segment or stator, the form-wound coil or tooth-wound coil is insulated with insulation. Laminates are punched and stacked to form partial laminated cores and/or a laminated core, with the partial laminated cores being spaced apart from one another by spacers and forming substantially axially extending open slots of the laminated core. The form-wound coil or tooth-wound coil are radially inserted into the slots such as to embrace a tooth of the laminated core, and a removable auxiliary element is placed at an axial end face of the laminated core to protect the insulation of the form-wound coil or tooth-wound coil as the form-wound coil or tooth-wound coil is radially inserted into the slots. The auxiliary element is radially removed and repositioned on a further tooth of the laminated core.

STATOR

According to one embodiment, a stator includes a stator core and a stator coil configured by joining a plurality of coil segments mounted in slots of the stator core. Extending portions of the coil segments include a plurality of first extending portions, an inclined portion, and a joining end portion and a hook-shaped portion provided at an extending end of the inclined portion. The joining end portions are arranged side by side in a radial direction such that distal end surfaces are located at substantially the same height, the hook-shaped portions are meshed with each other, and a first engagement surface of one of the joining end portions faces and abuts on a first engagement surface of the other of the joining end portions.

Stator unit and stator module

A stator module for two-dimensionally driving a rotor having first and second magnet units includes a stator assembly with first and second stator segments configured for interacting with drive magnets of the first and second magnet units. The individual stator segments can each be energized independently from the remaining stator segments. The stator assembly includes first, second, third and fourth stator sectors. The first stator segments of the individual stator sectors each extend in a second direction over all second stator segments of the relevant stator sector, arranged side by side, and the second stator segments of the individual stator sectors each extend in a first direction over all first stator segments of the relevant stator sector arranged side by side. Extensions of the stator sectors in the first and second directions are respectively smaller than extensions of a magnet arrangement including the first and second magnet units.

MOTOR
20220376579 · 2022-11-24 ·

The present invention may provide a motor including a shaft, a rotor coupled to the shaft, a stator disposed to correspond to the rotor, and a busbar disposed above the stator, wherein the stator includes a stator core and coils, the busbar includes a busbar body and a plurality of terminals disposed on the busbar body, the terminals include terminal bodies, first protrusions extending from end portions of the terminal bodies and connected to end portions of the coils, and second protrusions branched off from the first protrusions and connected to power terminals, and the plurality of second protrusions are disposed at the same position in radial and vertical directions of the busbar and disposed at equal intervals in a circumferential direction of the busbar.

Process for making a continuous bar winding for an electric machine

A process for making a continuous bar winding (4) for an electric machine is described, comprising: a) a step of providing a template (10) having a template axis (X) and a circular array of slots (11) extended about said template axis (X), said circular array of slots having a number of slots equal to a number of slots of the stator or of the rotor of said electric machine, each slot (11) of said circular array having a first and a second open end face (11A, 11B) which are axially spaced from one another and a third open end face (11C), said third face (11C) being a longitudinal face extended between said first and second end faces (11A, 11B) b) a step of providing a conductive bar (20); c) a step of locking a locking portion (21) of said conductive bar; d) a step of inserting the conductive bar (20) into the slots (11) of said array and shaping the conductive bar (20) so that such conductive bar (20) repeatedly passes through the slots (11) of said array from the side of the first open end faces (11A) to the side of the second open end faces (11B) and vice versa, so that said bar (20) has a plurality of bar portions (20B, 20E, 20H) received in the slots (11) of said array and a plurality of connecting portions (20C, 20D; 20F, 20G) projecting beyond said first and second open end faces (11A, 11B), each of said connecting portions joining a pair of said bar portions (20B, 20E, 20H) received in the slots (11) of said array; in which said step d) comprises: d1) an operation of inserting a first bar portion (20B) of said plurality of bar portions into a respective slot (11) of said circular array of slots (11) through said third face (11C) of such slot (11); d2) an operation of shaping a first connecting portion (20C, 20D) of said plurality of connecting portions (20C, 20D; 20F, 20G); d3) an operation of inserting a second bar portion (20E) of said plurality of bar portions (20B, 20E, 20H) into a further slot (11) of said array, different from the slot (11) into which said first bar portion (20B) has been inserted, through said third face (11C) of the further slot (11); in which said first connecting portion (20C, 20D) joins said first and second bar portions (20B, 20E) projecting beyond the second end faces (11B) of the slots (11) in which said fi

Stator with pins and an interface for an electrical machine

A stator (1) for an electric motor, including; a plurality of pins (11, 12, 13, 14, 21, 22, 23, 24, 31, 32, 33, 34) which are arranged on at least two concentric circles; and an interface (10, 20, 30) with at least one contact face (19, 29, 39), which is connected to two electrically conductive legs (10a, 10b, 20a, 20b, 30a, 30b) and is supported by the legs, wherein the legs are connected to at least one pin on different concentric circles.

Stator for an electric rotating machine
11496025 · 2022-11-08 · ·

The invention relates to a stator (8) for an electric rotating machine (2), which stator has a laminated stator core (16) having coil bars (20) and has at least one stator winding head board (24) having an insulating main body (28). In order to reduce the axial length of the stator (8), according to the invention, conducting tracks (26) are integrated into the insulating main body (28), wherein the at least one stator winding head board (24) lies on an end face (23) of the laminated stator core (16) and wherein the conducting tracks (26) are integrally bonded to the coil bars (20).

Stator, electric rotating machine, and electric-powered vehicle
11496009 · 2022-11-08 · ·

A stator includes a stator core, first to third phase windings, and a busbar unit. Each of the first to third phase windings includes segment conductors inserted into slots of the stator core, and has a power point and a neutral point each protruding from an end face of the stator core. The busbar unit includes first to third power busbars coupled respectively to the power points of the first to third phase windings, and a neutral busbar coupled to the neutral points of the first to third phase windings. In circumferential directions of the stator core, the neutral point of the third phase winding is disposed between the power points of the first and second phase windings, and the power point of the third phase winding is disposed between the neutral points of the first and second phase windings.

Stator with pins for an electric machine
11489389 · 2022-11-01 · ·

A stator for an electric machine includes a plurality of pins, which are arranged on concentric circles at different distances to a stator center in slots in the stator, and each concentric circle forms a layer. In each case four pins in different layers are serially connected to one another and form a winding, a first pin of the winding is located in a first slot in the 4n−3 layer, wherein n is an integer, a second pin of the winding is located in a second slot in the 4n−2 layer, wherein the second slot has a first radial distance to the first slot in a first circumferential direction of the stator, a third pin of the winding is located in the first slot in the 4n layer, and a fourth pin of the winding is located in the second slot in the 4n−1 layer.