H02K3/51

GENERATOR FIELD ENDWINDING BLOCKING

Generator field endwinding blocking is described. The endwinding blocking has a spacer block for radial placement between rotor endwindings. The spacer block has a spacer body with a radially inboard end, a radially outboard end, a slot extending from the outboard end towards the inboard end, and at least one transverse hole formed on an outer surface of the spacer body, extending in a perpendicular direction towards the slot. A cap covers at least a portion of the outboard end. The cap has a radially inward portion received in the slot with at least one hole aligned with the at least one traverse hole, and at least one end extending beyond a periphery of the outboard end towards an adjacent endwinding. A fastener placed in the holes of the spacer block and the radially inward portion of the cap, secures the cap with the spacer block.

GENERATOR FIELD ENDWINDING BLOCKING

Generator field endwinding blocking is described. The endwinding blocking has a spacer block for radial placement between rotor endwindings. The spacer block has a spacer body with a radially inboard end, a radially outboard end, a slot extending from the outboard end towards the inboard end, and at least one transverse hole formed on an outer surface of the spacer body, extending in a perpendicular direction towards the slot. A cap covers at least a portion of the outboard end. The cap has a radially inward portion received in the slot with at least one hole aligned with the at least one traverse hole, and at least one end extending beyond a periphery of the outboard end towards an adjacent endwinding. A fastener placed in the holes of the spacer block and the radially inward portion of the cap, secures the cap with the spacer block.

ROTARY ELECTRIC MACHINE
20230014443 · 2023-01-19 · ·

The present disclosure includes: a holding ring fitted to a rotor and holding a rotor coil of the rotor; and an interpolar jumper wire electrically connecting field poles of the rotor to each other, the interpolar jumper wire being composed of a flexible lead formed by stacking electrically conductive metal plates and a metal wire connected to the flexible lead. In a case where the flexible lead is divided, in terms of positions in a radial direction of the metal plates thereof, at half the number of all the stacked metal plates, an average value of plate thicknesses of metal plates that are disposed on an inner layer side is set to be smaller than an average value of plate thicknesses of metal plates that are disposed on an outer layer side.

ROTARY ELECTRIC MACHINE
20230014443 · 2023-01-19 · ·

The present disclosure includes: a holding ring fitted to a rotor and holding a rotor coil of the rotor; and an interpolar jumper wire electrically connecting field poles of the rotor to each other, the interpolar jumper wire being composed of a flexible lead formed by stacking electrically conductive metal plates and a metal wire connected to the flexible lead. In a case where the flexible lead is divided, in terms of positions in a radial direction of the metal plates thereof, at half the number of all the stacked metal plates, an average value of plate thicknesses of metal plates that are disposed on an inner layer side is set to be smaller than an average value of plate thicknesses of metal plates that are disposed on an outer layer side.

Rotor for an electrical machine, electrical machine for driving a vehicle, and vehicle

Rotor for an electrical machine has a rotor core with a plurality of radially outwardly extending rotor legs, a number of exciter windings corresponding to the number of rotor legs, each wound around one of the rotor legs, and a separating device, having a number of separating portions corresponding to the number of rotor legs, which are arranged between a respective pair of adjacent exciter windings and extend axially between two opposing end faces of the rotor, a first annular connecting portion which connects together the separating portions at one of the end faces, and a second annular connecting portion which connects together the separating portions at the other of the end faces. The separating device is formed by a first part and by a second part which are joined together by means of a form-fit and/or force-fit connection, wherein the first part comprises at least the first connecting portion and at least partially the separating portions, and the second part comprises at least the second connecting portion.

Generator rotor flat wire winding

A generator including a stator winding, a rotor positioned radially inside the stator winding, including multiple coil assemblies each using a flat wire, a primary termination plate residing radially inside the rotor configured to connect a wire of a coil assembly to an adjacent wound coil and a secondary termination plate residing radially inside the rotor configured to connect a wound coil to an adjacent wound coil and connect the wound coil to a terminus connection.

Generator rotor flat wire winding

A generator including a stator winding, a rotor positioned radially inside the stator winding, including multiple coil assemblies each using a flat wire, a primary termination plate residing radially inside the rotor configured to connect a wire of a coil assembly to an adjacent wound coil and a secondary termination plate residing radially inside the rotor configured to connect a wound coil to an adjacent wound coil and connect the wound coil to a terminus connection.

Method for manufacturing a rotor for an electrical machine with a contactless power transmission system, and rotor, electrical machine and motor vehicle

A method for manufacturing a rotor for an electric machine with a contactless power transmission system, wherein an end winding cover is arranged on one end face of a laminated core of the rotor. The invention provides that a secondary unit (SEC) of the power transmission system is integrated in the end winding cover and, as a result, after the end winding cover has been arranged, the secondary unit (SEC) is held on the rotor indirectly via the end winding cover.

Method for manufacturing a rotor for an electrical machine with a contactless power transmission system, and rotor, electrical machine and motor vehicle

A method for manufacturing a rotor for an electric machine with a contactless power transmission system, wherein an end winding cover is arranged on one end face of a laminated core of the rotor. The invention provides that a secondary unit (SEC) of the power transmission system is integrated in the end winding cover and, as a result, after the end winding cover has been arranged, the secondary unit (SEC) is held on the rotor indirectly via the end winding cover.

GENERATOR FIELD ENDWINDING BLOCKING

Generator field endwinding blocking is described. The endwinding blocking has a spacer block for radial placement between rotor endwindings. The spacer block has a spacer body with a radially inboard end, a radially outboard end, a slot extending from the outboard end towards the inboard end, and at least one transverse hole formed on an outer surface of the spacer body, extending in a perpendicular direction towards the slot. A cap covers at least a portion of the outboard end. The cap has a radially inward portion received in the slot with at least one hole aligned with the at least one traverse hole, and at least one end extending beyond a periphery of the outboard end towards an adjacent endwinding. A fastener placed in the holes of the spacer block and the radially inward portion of the cap, secures the cap with the spacer block.