The present disclosure discloses methods and systems for removing dross from a liquid metal chamber, such as would be used in magnetohydrodynamic (MHD) or metal 3D printing. The method and systems comprise inserting a dross removal tool into a liquid metal chamber. A seal is compromised, fluidically connecting an evacuated volume and the liquid metal chamber. Pressure equalizes between the fluidically coupled volumes through an inflow of gas, liquid, and solid components from the liquid metal chamber into the dross removal tool. The dross removal tool is removed from the liquid metal chamber.

A 3D printing method providing an improved manufacturing process by providing a plurality of layers forming at least a part of the component, wherein the plurality of layers contains at least one first layer part and at least one second layer part, wherein the at least one first layer part and the at least one second layer part have been manufactured with different manufacturing speeds.

A method of additive manufacturing includes a) providing a component geometry with a hole and, b) selectively irradiating a powder bed with an energy beam according to the geometry in a layerwise manner, wherein in layers of the component including the hole, the respective regions which define the hole are irradiated with the energy beam such that a supporting structure is generated in the hole having a lower rigidity than a structure of the component. The supporting structure is used for counteracting stress or distortion during the additive buildup. A computer program product and apparatus correspond to the method.

The invention concerns the field of hardmetal materials and relates to hardmetals such as those which can, for example, be used as cutting material for tools. The object of the present invention is to specify hardmetals which include a novel concept for the structural composition of the hardmetals. The object is attained with hardmetals which are at least made up of hard phases in particle form and metal binder arranged therebetween, wherein a high-entropy hard phase (HEH) is composed of at least four metals (Me) of the 4th and/or 5th and/or 6th subgroup of the PTE in the form of a solid solution of carbides, nitrides, carbonitrides, oxycarbides, and/or oxycarbonitrides of the metals, wherein the respective amounts of the metals in the HEH are essentially equal.

A method of printing a 3D object comprising a plurality of discrete elements, the method comprising: receiving a 3D digital model of a shell group comprising one or more shells representing the plurality of discrete elements; defining, in the 3D digital model, a unifying shell to at least partly envelop one or more shells of the shell group to provide a unified digital model comprising the shell group and the unifying shell; assigning the unifying shell with at least one transparent building material that is transparent upon dispensing and solidifying thereof; assigning the one or more shells of the shell group with one or more building materials; and dispensing, in layers, the at least one transparent building material and the one or more building materials according to the unified digital model to form a 3D object comprising one or more discrete elements that are at least partly connected by a unifying element.

Examples of methods for determining displacement maps are described herein. In some examples of the methods, a method includes determining a displacement map for a three-dimensional (3D) object model based on a compensated point cloud. In some examples, the method includes assembling the displacement map on the 3D object model for 3D manufacturing.

A processing system includes: an irradiation part for irradiating an object with an energy beam; a powder supply part for supplying powder to a melt pool formed by an irradiation of the energy beam; an illumination apparatus for illuminating a position of a solidified part where the melt pool is solidified with a second light having a wavelength different from a wavelength of a first light emitted from the melt pool; an imaging apparatus for optically receive at least a part of the first light and at least a part of a third light from a part of the solidified part that is illuminated with the second light; and a display apparatus for displaying, based on an output of the imaging apparatus, an image related to the melt pool and the solidified part.

Examples of methods for predicting object deformations are described herein. In some examples, a method includes predicting a point cloud. In some examples, the predicted point cloud indicates a predicted object deformation. In some examples, the point cloud may be predicted using a machine learning model and edges determined from an input point cloud.

Production methods for Ti—Al alloys may include: adding a flux including calcium oxide containing 35+wt. % calcium fluoride, to a melt starting material of Ti material and Al material and with 50+wt. % Al; introducing the fluxed melt starting material into a water-cooled copper crucible having a tapping port in the bottom, induction melting it inside the water-cooled copper crucible in at least a 1.33 Pa atmosphere; the flux, containing oxygen released from the melt starting material by the induction melting, is separated out by tapping the melt starting material, which was induction melted in the water-cooled copper crucible, downward from the tapping port; and when obtaining the Ti—Al alloy by casting the flux-removed melt starting material, the induction melting output is reduced to no more than 90% of that during melting and tapping is performed from the water-cooled crucible with the output in a reduced state.

A high chromium and silicon-rich corrosion resistant steel is disclosed, which comprises, in weight percent: 22-30% Cr, 2-10% Si, and the balance Fe and incidental impurities, of which a content amount of Cr and Si is less than 37%. Experimental data reveal that, samples of the high chromium and silicon-rich corrosion resistant steel all have a pitting potential greater than 0.8 V and a hardness in a range between HV170 and HV500 in the as-homogenized condition. As a result, experimental data have proved that the high chromium and silicon-rich corrosion resistant steel of the present invention can replace conventional stainless steels having poor pitting resistance like type 304 and type 316 L, and then be adopted for the applications of components and/or structural parts requiring high corrosion resistance.