Patent classifications
Y02P20/143
Hermetically sealed flow-through reactor for non-oxidative thermal degradation of a rubber containing waste
Disclosed herein is a hermetically sealed flow-through reactor for non-oxidative thermal degradation of a rubber containing waste into a char product, the reactor having an internal cylindrical surface, and the reactor including: an inlet and an outlet; one or more thermal reaction zones arranged between the inlet and the outlet, wherein each thermal reaction zone is provided with: one or more heating elements controllable to heat the thermal reaction zone to an operating temperature for mediating the non-oxidative thermal degradation of rubber in the rubber containing waste, and one or more gas outlets for withdrawing gas or gases evolved during the non-oxidative thermal degradation of the rubber; and a screw auger located within the reactor, the screw augur configured to rotate in both the forward and reverse directions to agitate and transport the rubber containing waste through the one or more thermal reaction zones in both the forward and reverse directions and to the outlet, wherein flighting on the screw auger tracks the internal cylindrical surface of the reactor in close relationship to minimise or prevent the transport of material through a clearance space between outer edges of the flighting and the internal cylindrical surface of the reactor.
Process for the thermal degradation of rubber containing waste
A process for the non-oxidative thermal degradation of a rubber containing waste including: transporting the rubber containing waste along a horizontal axis of a hermetically sealed cylindrical reactor including: an inlet and an outlet, one or more thermal reaction zones arranged between the inlet and the outlet, wherein each thermal reaction zone is provided with: one or more heating elements controllable to heat the thermal reaction zone to an operating temperature for mediating the non-oxidative thermal degradation of rubber in the rubber containing waste, and one or more gas outlets for withdrawing volatile gas or gases evolved during the non-oxidative thermal degradation of the rubber; and a screw auger located within the reactor, the screw augur configured to rotate in both the forward and reverse directions to agitate and transport the rubber containing waste through the one or more thermal reaction zones in both the forward and reverse directions and to the outlet; heating the rubber containing waste, in the one or more thermal treatment zones, to a temperature above the degradation temperature of rubber for a time sufficient to produce the volatile gas or gases and the char product; operating the screw auger in both the forward and reverse directions to agitate the rubber containing waste within the reactor; and advancing the rubber containing waste along the horizontal axis to the outlet.
Technology for Recovery, Regeneration and Reuse of Soluble Textiles
The invention discloses a technology for recovery, regeneration and reuse of soluble textiles. The technology comprises the steps of: the dissolution-controlled soluble polyester fibres are processed into soluble apparel accessories through conventional weaving, dyeing, finishing and tailoring or injection molding; the apparels or the soluble apparel accessories are dissolved under a certain condition, on one hand, the dissolving solution is filtered and solutes are recovered to obtain a high purity of terephthalic acid and ethylene glycol, which are reused to the polymerization of the soluble polyester, and the slices of the soluble polyester are obtained to be re-spun into the soluble fibres for reuse; on the other hand, the incompact and undissolved textiles are treated into an incompact fibre aggregation with good qualities by processes including disinfection, decolourization or redyeing, which are processed into high-quality textile fibres for reuse after drying or softly carding.
SYSTEM AND PROCESS FOR CONVERTING WASTE PLASTIC INTO FUEL
An apparatus is provided for processing reusable fuel comprising: a continuous material supply assembly; a heated airlock feeder configured to continuously receive and process the material supply received therein; a reactor configured to receive the processed material from the heated airlock feeder; and a vapor refining system configured to process vapor supplied by the reactor. The apparatus may comprise a char disposal system configured to eliminate char from the reactor. The apparatus may also comprise a thermal expansion system configured to allow thermal expansion of the reactor. A cooling system may be configured to receive processed fuel from the reactor.
Heated Airlock Feeder Unit
A Heated Airlock Feeder is disclosed. The Heated Airlock Feeder allows for the continuous feeding of solid, shredded plastic into a reactor tube surrounded by clamshell burner boxes. Inside of the reactor tube, two augers, one with right hand flights and one with left hand flights are welded to smooth augers to create two continuous augers that push solid plastic material, liquid plastic material and molten plastic material through two small holes. As the plastic is in its molten state while being forced through the two small holes, an airlock is formed preventing air form entering the system. As the solid, shredded plastic is fed into the system, an airlock is formed allowing for the continuous feeding of the system. The clamshell burner boxes allow for convection and radiant heat allowing for even, continuous heat.
VITRIFICATION MATERIALS TO PARTIAL OXIDATION GASIFIER
A method of producing synthesis gas is provided. The method includes feeding a waste plastic feedstock into a partial oxidation gasifier. The waste plastic feedstock includes one or more vitrification materials. The method also includes partially oxidizing the waste plastic within the partial oxidation gasifier to produce the synthesis gas.
BIAXIALLY ORIENTED POLYESTER FILM AND PRODUCTION METHOD THEREFOR
[Problem] To provide: a biaxially oriented polyester film that exhibits excellent transparency, enables easy secondary processing such as coating and vapor deposition, provides excellent post-secondary-processing properties, and is environmentally friendly in that the film is made from polyester resins recycled from the market and society, including those from PET bottles; and a production method for such a film. [Solution] A biaxially oriented polyester film comprising a polyester resin composition containing particles and polyester resins recycled from the market and society, including those from PET bottles, the film having at least one surface that satisfies all requirements (1)-(3). (1) The number of fine projections having a height less than 3 nm per an area of 4×10-12m2 is 250-600. (2) The number of fine projections having a height not less than 3 nm per an area of 4×10-12m2 is 300-600. (3) The arithmetic average height Sa is 0.01-0.025 μm.
Circular economy for plastic waste to polyethylene via refinery FCC feed pretreater and FCC units
Provided in one embodiment is a continuous process for converting waste plastic into recycle for polyethylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a pyrolysis oil and optionally pyrolysis wax comprising a naphtha/diesel fraction and heavy fraction, and char. The pyrolysis oil and wax is passed to a refinery FCC feed pretreater unit. A heavy fraction is recovered and sent to a refinery FCC unit, from which a C.sub.3 olefin/paraffin mixture fraction is recovered, which is passed to a steam cracker for ethylene production. In another embodiment, a propane fraction (C.sub.3) is recovered from a propane/propylene splitter and passed to the steam cracker.
DEVICE AND METHOD FOR THE PYROLYSIS OF ORGANIC STARTING MATERIALS
The invention relates to a system for the pyrolysis of waste material, in particular to the depolymerization of comminuted old tire material, and for producing an output material which can be further processed to form recovered carbon black. The system comprises at least one rotary kiln reactor, a quenching unit and burner unit. The rotary kiln reactor has a reactor drum, rotating during operation about a longitudinal axis, the interior of which has at least one heating zone, a reaction zone and a degassing zone. The burner unit is designed to burn pyrolysis gas to form a heating gas and to generate a heating gas flow through the heating jacket space, and is for this purpose connected to the heating jacket housing by way of heating gas lines.
A METHOD FOR PYROLYSING PLASTIC MATERIAL AND A SYSTEM THEREFOR
A method for pyrolysing plastic material. The method comprises the steps of: heating and densifying plastic material; transporting the plastic material to one or more reactors; and pyrolysing the plastic material in the one or more reactors. The plastic material is maintained in a heated state during the transporting step. A system for pyrolysing plastic material is also provided.