An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool and a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system. The ultrasonic machining module may also include an acoustically tuned collet and/or an acoustically tuned system for delivering coolant fluid through the module to a machining tool or target substrate.

According to an aspect of this disclosure, an ultrasonic machining apparatus may include a machining head disposed at an angle, a machining platform for mounting a component, and one or more actuators for imparting ultrasonic vibration on the component wherein the angled machining head operates on the component according to the angle of the machining head, a position of the component, and the ultrasonic vibration.

An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool; a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system; and a connector in electrical communication with the ultrasonic transducer, wherein the connector is operative to supply electrical energy to the ultrasonic transducer, and wherein the connector is adapted to rotate at a predetermined rate of speed.

An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool and a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system.