Control systems include various combinations of pressure regulators, pilots, and pressure stabilizers to provide systems with adjustable deadbands for over pressure protection, adjustable deadbands for under pressure protection, adjustable deadbands for both over pressure and under pressure protection, pressure assisted closure for over pressure protection, pressure assisted closure for under pressure protection, pressure assisted closure for both over pressure and under pressure protection, or spring assisted closure for over pressure and under pressure protection.

A control system having a first pressure regulator, a downstream fluid control device, first pilot, and second pilot. The first pressure regulator has a fluid inlet, fluid outlet, and actuator assembly with a cavity divided into a first chamber and a second chamber. The downstream fluid control device has a second fluid inlet and a second fluid outlet. The first pilot has a first setpoint and the second pilot has a second setpoint, less than the first setpoint. The first and second pilots fluidly couple the second chamber to the second fluid outlet in a first mode of operation, isolate the second chamber from the second fluid outlet in a second mode of operation, and fluidly couple the second chamber to the fluid inlet in a third mode of operation.

A control system having a first pressure regulator, a downstream fluid control device, first pilot, and second pilot. The first pressure regulator has a fluid inlet, fluid outlet, and actuator assembly with a cavity divided into a first chamber and a second chamber. The downstream fluid control device has a second fluid inlet and a second fluid outlet. The first pilot has a first setpoint and the second pilot has a second setpoint, less than the first setpoint. The first and second pilots fluidly couple the second chamber to the second fluid outlet in a first mode of operation, isolate the second chamber from the second fluid outlet in a second mode of operation, and fluidly couple the second chamber to the fluid inlet in a third mode of operation.

A cartridge flow rate adjusting assembly of a hydraulic valve may include a rod having a first end and a second end, a shutter integrally formed with the first end of the rod and to slidingly positioned against a passage opening of the valve for adjusting flow. The assembly may also include an elastic element to hold the rod with the shutter in a monostable position with the opening of the valve. A plunger element may be integrally formed with the rod and interposed between the shutter and second end. The assembly may further include a conduit formed in the rod. The opening of the valve may be in fluid communication with a portion of the chamber disposed between the plunger and second end so that a pressure in the portion of the chamber is equal to a pressure in the passage opening.

A cartridge flow rate adjusting assembly of a hydraulic valve may include a rod having a first end and a second end, a shutter integrally formed with the first end of the rod and to slidingly positioned against a passage opening of the valve for adjusting flow. The assembly may also include an elastic element to hold the rod with the shutter in a monostable position with the opening of the valve. A plunger element may be integrally formed with the rod and interposed between the shutter and second end. The assembly may further include a conduit formed in the rod. The opening of the valve may be in fluid communication with a portion of the chamber disposed between the plunger and second end so that a pressure in the portion of the chamber is equal to a pressure in the passage opening.

A control system having a pressure regulator, first pilot, and second pilot. The pressure regulator has a fluid inlet, fluid outlet, and actuator assembly with a cavity divided into a first chamber in fluid communication with the fluid outlet and a second chamber. The first pilot has a first setpoint and the second pilot has a second setpoint, less than the first setpoint. The first and second pilots fluidly couple the second chamber to the fluid outlet and isolate the second chamber from the fluid inlet in a first mode of operation, isolate the second chamber from the fluid outlet and fluid inlet in a second mode of operation, and fluidly couple the second chamber to the fluid inlet in a third mode of operation.

A pressure regulator for controlling flow of a fluid therethrough is provided. An upper housing member and a primary diaphragm define an upper chamber and a lower housing member and the primary diaphragm define a lower chamber. The pressure regulator further includes: a valve assembly provided within the upper chamber for controlling the flow of the fluid from an inlet body into the upper chamber; a secondary diaphragm provided within the lower chamber and defining a secondary diaphragm driving chamber; and a passageway connecting the inlet body and the secondary diaphragm driving chamber. During operation, the secondary diaphragm driving chamber is filled with the fluid at the inlet pressure, thereby subjecting the secondary diaphragm to the inlet pressure and generating the force for actuating the valve's disengagement from the inlet body. The pressure regulator functions to maintain the outlet pressure at a value that is a predetermined fraction of the inlet pressure.

A vacuum-based energy-saving large-capacity precision pressure regulation valve includes a base valve seat, a middle valve seat, and a pressure regulation seat. The base valve seat includes a main channel that receives a primary-side pressure and a secondary-side pressure to flow therein and includes a valve port piston arranged in the base valve seat to form a valve port opening. The valve port piston is rotatably coupled to a sealing straight rod that is coupled to a main diaphragm. The main diaphragm is clamped between the middle valve seat and the base valve seat to form a vacuum pressure chamber. A balance diaphragm is clamped between the middle valve seat and the pressure regulation seat. An atmosphere passage is connected to a space below the balance diaphragm. A guide passage and a feedback passage are in communication with the vacuum pressure chamber and the main channel.

Control systems include various combinations of pressure regulators, pilots, and pressure stabilizers to provide systems with adjustable deadbands for over pressure protection, adjustable deadbands for under pressure protection, adjustable deadbands for both over pressure and under pressure protection, pressure assisted closure for over pressure protection, pressure assisted closure for under pressure protection, pressure assisted closure for both over pressure and under pressure protection, or spring assisted closure for over pressure and under pressure protection.

A vacuum-based energy-saving large-capacity precision pressure regulation valve includes a base valve seat, a middle valve seat, and a pressure regulation seat. The base valve seat includes a main channel that receives a primary-side pressure and a secondary-side pressure to flow therein and includes a valve port piston arranged in the base valve seat to form a valve port opening. The valve port piston is rotatably coupled to a sealing straight rod that is coupled to a main diaphragm. The main diaphragm is clamped between the middle valve seat and the base valve seat to form a vacuum pressure chamber. A balance diaphragm is clamped between the middle valve seat and the pressure regulation seat. An atmosphere passage is connected to a space below the balance diaphragm. A guide passage and a feedback passage are in communication with the vacuum pressure chamber and the main channel.