A rechargeable button cell having a height-to-diameter ratio less than one, including two metal housing halves separated from one another by an electrically insulating seal or film seal forming a housing having a plane bottom region and a plane top region parallel thereto is disclosed. The housing contains an electrode separator assembly comprising a positive electrode and a negative electrode inside the housing, the electrode separator assembly being provided in the form of a winding, end sides of which face in a direction of the plane bottom region and the plane top region such that layers of the electrode separator assembly are oriented essentially orthogonally to the plane bottom region and plane top region.

Provided are methods of preparing a separator/anode assembly for use in an electric current producing cell, wherein the assembly comprises an anode current collector layer interposed between a first anode layer and a second anode layer and a porous separator layer on the side of the first anode layer opposite to the anode current collector layer, wherein the first anode layer is coated directly on the separator layer.

The present invention relates to a method for combining anode pre-lithiation, limited-voltage formation cycles, and accelerating aging via heated storage to maximize specific capacity, volumetric capacity density and capacity retention of a lithium-ion electrochemical cell.

A battery module includes a lower housing and a plurality of battery cells. The plurality of battery cells are electrically coupled together to produce a voltage. The module also includes an assembly disposed over the battery cells and coupled to the lower housing. The assembly may include a lid and a plurality of bus bar interconnects mounted on the lid. The module also includes a printed circuit board (PCB) assembly disposed on and coupled to the assembly. The PCB assembly may include a PCB. The module also includes a cover disposed over and coupled to the lower housing to hermetically seal the battery module. Also disclosed is a method of manufacturing the battery module.

Provided are methods of preparing a separator/anode assembly for use in an electric current producing cell, wherein the assembly comprises an anode current collector layer interposed between a first anode layer and a second anode layer and a porous separator layer on the side of the first anode layer opposite to the anode current collector layer, wherein the first anode layer is coated directly on the separator layer.

Provided is a method of manufacturing a secondary battery, in which scattering of an electrolyte is prevented while a degassing process is performed to prevent a product from being contaminated due to the scattering of the electrolyte. The method of manufacturing the secondary battery includes performing a formation process on a battery cell including a dead space to generate a gas within the battery cell, closing a piercing tool of a gas removing device to form a through hole in the dead space, thereby discharging the gas within the battery cell through the piercing tool, closing a sealing tool of the gas removing device after the gas is discharged to thermally bond an inner portion of the dead space that is adjacent to an electrode assembly within the battery cell, opening the piercing tool in the state where the sealing tool is closed, and opening the sealing tool after the piercing tool is opened.

A secondary battery having no beading portion includes an electrode assembly having a cathode plate and an anode plate arranged with a separator being interposed therebetween, a battery case having an upper can configured to accommodate the electrode assembly and an electrolytic solution in an inner space thereof and have an open top and an open bottom, the top of the upper can being bent inwards, and a lower sealing member coupled to the bottom of the upper can to seal the bottom of the upper can, and a cap assembly having a top cap protruding on an uppermost portion thereof to form a cathode terminal, a safety vent located below the top cap and configured to change a shape when an inner pressure of the battery case increases, and a gasket surrounding rims of the top cap and the safety vent.

A film covered battery has a battery element equipped with a plurality of electrode plates laminated via separators, and an exterior film for hermetically sealing the battery element. A cover film is attached to a hollow present in predetermined regions set on a surface of the exterior film. The predetermined regions are regions obtained by removing overlap regions from projected regions obtained by projecting the electrode plates to the surface of the exterior film, the overlap regions being regions where the projected regions overlap with members interposed between the electrode plates at the outermost layers and the exterior film. It is possible to cover the hollow on the surface, without increasing the thickness of the film covered battery.

A method of manufacturing a battery proposed herein includes the following steps A to D. Step A is the step of preparing a battery case in which an electrode assembly is enclosed. Step B is the step of depressurizing an interior of the battery case prepared in step A. Step C is the step of filling an electrolyte solution and a leakage testing gas into the battery case depressurized in step B. Step D is the step of sealing the battery case containing the electrolyte solution and the leakage testing gas filled in step C.

A cathode element is formed as a continuous single element with a plurality of cathode leaves connected by cathode bridges. An anode element is similarly formed as a continuous single element with a plurality of anode leaves connected by anode bridges. The cathode element and anode element can be aligned and interleaved at spaces between adjacent leaves. The resulting battery pre-stack can then be folded along its bridges in alternating directions to form a battery stack whose layers alternate between an anode and cathode, and which requires minimal components and minimal or no welds.