A method for manufacturing a jaw assembly configured for use with an electrosurgical forceps is provided. A seal plate with an inwardly facing tab member extending along a peripheral edge thereof is formed. A cavity defined along the inwardly facing tab member of the seal plate is formed. Subsequently, the seal plate is overmolded to a jaw housing. The cavity is configured to receive an insulative substrate therein to facilitate securing the seal plate to the jaw housing.

Seamless earbud structures and methods for making the same are disclosed. Seamless earbud structures can be constructed using an insert molding construction method, which overmolds a cosmetic material over two sub-enclosures that are mated together. The two sub-enclosures form a housing that can encompass a driver assembly (e.g., woofer and tweeter), a conductor bundle, and provide one or more acoustic volumes. The housing has a non-occluding member and a neck member, and has a seamless or nearly seamless construction. The cosmetic material is insert molded around the housing to provide a smooth and seamless surface disposed around the periphery of the housing.

Systems and methods are provided for a wiring harness for an aerial vehicle. A wing of the aerial vehicle comprises a pocket for insertion of the wiring harness. The wiring harness provides wiring and associated connections capable to attach to and power various components.

A wire extends through a ceramic body. The wire comprises a material selected from the group consisting of platinum, palladium, rhodium, iridium, osmium and alloys of platinum, palladium, rhodium, iridium, and osmium. The wire directly contacts the ceramic body to form a substantially hermetic seal between the ceramic body and the wire.

A method of connecting an electric cable to a connector terminal includes arranging a connector terminal in a lower die so that an end portion of the electric cable in which a core wire is exposed from an outer cover is arranged in a barrel portion of the connector terminal, pressing a crimper to the barrel portion to crimp the barrel portion, overlapping the lower die with an upper die to form an injection space around the barrel portion and the end portion of the electric cable, and injecting a resin in an injection space, thereby forming a resin mold that covers and waterproofs the barrel portion and the end portion of the electric cable.

An intraoperative multichannel brain probe is presented. The brain probe has a cylindrical upper stainless steel section attached to a lower cylindrical section. In the lower section, an outer cylindrical tube surrounds a second insulating tube. Electrically recording/stimulating wires are placed between the outer tube and the second tube. Each wire has one end protruding out a hole in the outer tube. The other end of each wire is threaded through the entire probe and electrically connected to a recording or stimulating device through a connector system. A number of insulating tubes and electrodes located inside the second tube may also be part of the brain probe. Each inner electrode, typically two, is insulated from each other and from the second insulating tube by other insulating tubes. The combination of one or more wires and electrodes provides a multi-functional device. The brain probe is capable of providing multichannel stimulation and/or recording of brain functions and up to 128 individual electrode conducting sites.

A method is described for electrically connecting a coaxial conductor to a circuit carrier, in particular a printed circuit board. The circuit carrier has a top side and a bottom side, and printed conductors are situated at least on the top side of the circuit carrier. The coaxial conductor also includes an inner conductor and an outer conductor, the coaxial conductor being led, at least partially, from the bottom side of the circuit carrier through a feedthrough provided in the circuit carrier. In addition, at least one first contact conductor is used for electrically connecting the outer conductor to at least one first printed conductor of the circuit carrier, and at least one second contact conductor is used for electrically connecting the inner conductor to at least one second printed conductor of the circuit carrier. The first and the second contact conductors each have a press-in connection at at least one of their contact points with the circuit carrier or with the coaxial conductor.

Provided is a cable assembly backshell capable of three angular configurations: straight, 45°, and 90°. The backshell is designed to rotate at two joints that allow it to assume these three angular configurations. A locking mechanism is associated with the backshell which prevents unintended reconfigurations.

A cable includes an electric line having a plurality of cores with contacts being attached to ends of the cores. A plug connector has a contact carrier which accommodates the contacts in such a manner that the contacts are disposed in the contact carrier with a directional component that is oriented in parallel to a first direction. A collar is integrally formed on the contact carrier. The collar fixes the electrical line in position and bends the cores such that the cores have a directional component that is oriented in parallel to a second direction. The first direction is orthogonal to the second direction.

A method for manufacturing a distal portion of a mapping and/or ablation device with fewer components and manufacturing steps than are required for presently known devices. The method generally includes aligning one or more electrodes and electrode wires within a housing mold, overmolding a biocompatible material over the one or more wires and a portion of each of the one or more electrodes, creating a housing component that integrates a dome component and an insulation component. Alternatively, the method generally includes aligning one or more wires within a housing mold so that at least a portion of each wire protrudes from the mold, overmolding a biocompatible material over the one or more wires, thus creating a housing component that integrates a dome component and insulation component. The protruding wire portions are cleaved off and at least a portion of the housing component is coated with a layer of conductive material.